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PN 05605

 

04/2020

 

 

3.  Check  the  date  of  manufacture  printed  on  the  extinguisher  label  (nameplate)  or  on  the  agent  cylinder 

dome.  The  agent  cylinder,  discharge  hose  assembly,  and  nitrogen  supply  hose  must  be  hydrostatically 

tested every 12 years. Test pressure:

 

 

a. Agent Cylinder –

 500 

psi (3447 kPa)

 

 

b. Hose Assembly –

 300 

psi (2068 kPa)

 

 

c. Nitrogen Supply hose assembly 

-

 3000 psi (20,684 kPa)

 

4.  Check  the  hydrostatic  test  date  on  the  crown  of  the  nitrogen  cylinder.  The  nitrogen  cylinder  must  be                      

retested  in accordance with DOT regulations.

 

5.

 

Check the gauge on the nitrogen cylinder. If the pressure is below 1700 psi (11.7 MPa) re

-

pressurize the 

cylinder  to  2015  psi  (13.9  MPa)  or  replace  it.  A  low  gauge  pressure  may  indicate  leakage.  Check  for 

leaks.  A  low  gauge  reading  may  also  result  from  low  temperature.  See  the  temperature/pressure 

relationship chart in the Troubleshooting Guide. Check the tamper seal on the nitrogen valve, and replace 

if necessary.

 

6.

 

Wheeled extinguishers –

 

Inspect the wheels to insure they rotate freely. Lubricate as required.

 

WARNING:  THE  FOLLOWING  STEPS  SHALL  ONLY  BE  PERFORMED  BY  PROFESSIONALLY 

TRAINED  AND  QUALIFIED  SERVICE  PERSONNEL  THOROUGHLY  FAMILIAR  WITH 

INDUSTRY SERVICE PROCEDURES AND SAFETY PRECAUTIONS AND HAVING THE 

NECESSARY  EQUIPMENT  TO  PERFORM  THE  SERVICE  PROPERLY.  ALL 

EXTINGUISHER  AND  SERVICE  EQUIPMENT  COMPONENTS,  FITTINGS,  AND 

ADAPTERS MUST BE IN GOOD CONDIITON AND PROPERLY CONNECTED.

 

MAINTENANCE OF REGULATED WHEELED EXTINGUISHERS

 

NOTE:  Steps  R

-

a  thru  R

-

d  apply  to  models  with  a  Regulator.  These  procedures  shall  be  performed 

only  by  professionally  trained and  qualified service  personnel  thoroughly  familiar  with industry 

service procedures and safety precautions. All extinguisher and service equipment components, 

fittings, and adapters must be in good condition and properly connected.

 

 

The  only  regulator  used  on  Amerex  dry  chemical  regulated  wheeled  extinguishers  is  Victor  PN  1333, 

Model 450E. 

 

 

NOTE:  Prior  to  performing  minimum

-

flow  check,  make  sure  that  the  nitrogen  cylinder  valve 

(“

T

” 

handle or handwheel) is FULLY OPEN so that it does not restrict or alter the readings.

 

 

R

-

a. Disconnect the regulator from the agent cylinder. Visually examine the regulator and high

-

pressure hose 

for signs of damage, corrosion, or deterioration. To perform the regulator static pressure, dead

-

set, and 

minimum

-

pressure  flow  rate  checks.  Connect  the  proper  hose  service  kit  adapter  to  the  low

-

pressure 

outlet port of the regulator. Connect the service kit hose assembly and flow chamber to the regulator low 

pressure port adapter.

 

R

-

b.

 

Make sure all service kit connections are secure and that the kit flow chamber valve is 

closed

. Check 

nitrogen cylinder pressure to ensure that it is within the acceptable operating pressure range (1,700 psi, 

11.7 MPa minimum). Hold the kit flow chamber in one hand, and slowly open the nitrogen cylinder (with 

either the 

T

” 

handle operating lever or by turning the handwheel if so equipped). Observe flow chamber 

pressure  reading  to  see  if  it  is  within  the  specified  static  dead

-

set  pressure  of  140  psi  (965  kPa) 

minimum.

 

Summary of Contents for 450

Page 1: ...D TITLE CT B002026 4 29 20 COVER SHEET DO NOT PRINT THIS PAGE FOR ACTUAL MANUAL INTERNAL USE ONLY NOTES 1 THIS COVERSHEET FOR INFORMATIONAL PURPOSES ONLY DO NOT PRINT THIS PAGE IN MANUAL 2 DESCRIPTION MANUAL OWNER S SERVICE FOR 45 46 47 WHEELED EXTINGUISHERS 3 ACTUAL PRINTED MATERIAL TO CONSIST OF ATTACHED 4 OVERALL SIZE OF PRINTED DOCUMENT PAGES 8 1 2 X 11 ON 20 LB PAPER 5 PRINTED MATERIAL TO MAT...

Page 2: ...None of these meet UL requirements and all of them void the Amerex extinguisher warranty and UL listing DO NOT SUBSTITUTE RECHARGE FIRE EXTINGUISHERS IMMEDIATELY AFTER ANY USE AMEREX CORPORATION DOES NOT SERVICE MAINTAIN OR RECHARGE FIRE EXTINGUISHERS THIS MANUAL IS PUBLISHED AS A GUIDE TO ASSIST QUALIFIED SERVICE PERSONNEL IN THE INSPECTION MAINTENANCE AND RECHARGE OF AMEREX FIRE EXTINGUISHERS ON...

Page 3: ... as it must be installed whenever the cylinder is transported Check the cylinder pressure The gauge shall read approximately 2015 PSI 13 9 MPa at 70 F 21 C ambient temperature The T handle valve shall have a pull pin and tamper seal Installed 8 Remove and save the safety vent plug installed on outlet of T handle gas cylinder valve Connect the gas supply hose firmly into the nitrogen cylinder valve...

Page 4: ...TO 60 SECONDS EFFECTIVE RANGE OF THE AGENT THROW 30 to 40 feet 9 TO 12 m HOSE LENGTH 50 feet 15 24 m SHUTDOWN 1 After making sure that the fire has been completely extinguished close the nozzle valve and close nitrogen cylinder valve push T handle to closed position Wheeled Extinguisher Tip over until it rests on both wheels and handle in this position much of the remaining chemical will stay in t...

Page 5: ...uisher will operate effectively and safely It includes a thorough examination for physical damage or condition to prevent its operation and any necessary repair or replacement It will normally reveal if hydrostatic testing is required NOTE NFPA 10 spells out wheeled extinguisher maintenance procedures NFPA requires that regulators on wheeled extinguishers be checked annually to meet manufacturer s...

Page 6: ...GULATED WHEELED EXTINGUISHERS NOTE Steps R a thru R d apply to models with a Regulator These procedures shall be performed only by professionally trained and qualified service personnel thoroughly familiar with industry service procedures and safety precautions All extinguisher and service equipment components fittings and adapters must be in good condition and properly connected The only regulato...

Page 7: ...Operate the discharge valve lever to ensure proper operation and to clear the hose of any obstructions if hose is obstructed refer to Troubleshooting section of this manual f Close the nitrogen pressure source and slowly relieve remaining pressure by fully opening the discharge valve lever 9 Remove the agent cylinder fill cap and examine it closely for any signs of damage cracks or thread wear Cle...

Page 8: ...LEASE THE SAFETY VENT PLUG SHIPPED WITH THE EXTINGUISHER OR THE TEST KIT SAFETY VENT PLUG MUST BE INSTALLED TO PROTECT SERVICE PERSONNEL FROM A HIGH VELOCITY DISCHARGE IN CASE THE LEVER IS ACCIDENTALLY OPENED 14 Install a new Amerex Moisture Seal per instructions in the package Securely connect the discharge hose to the extinguisher When assembling the hose to the agent cylinder or nozzle to the h...

Page 9: ...ipping cap unscrew the wing nuts and remove the nitrogen cylinder from the extinguisher 5 Remove the 50 discharge hose from the storage rack and disconnect the hose from the agent cylinder fitting Blow out any dry chemical agent remaining in the hose Clean hose remove and discard the hose gasket from the female coupling 6 Remove remainder of ruptured moisture seal from the agent cylinder fitting R...

Page 10: ...inders Valve seat has leaked and has pressurized the agent cylinder Follow Recharge Procedure for restoring the extinguisher to service 3 Nitrogen pressure is too low Valve is closed Tamper seal is intact No pressure observed in the agent cylinder Leakage in the nitrogen valve at other than the valve seal Replace with a properly charged nitrogen cylinder 4 Shutoff nozzle does not move freely Disas...

Page 11: ...acing between side brackets and over the top bracket 2 The second loop is a REVERSE loop Notice that the hose passes behind the loop on this reverse loop If instructions are followed the hose will uncoil without kinks 3 The next loop is a regular hose in front loop Succeeding loops are alternated reverse front reverse etc for six full loops 4 Adjust the loops so that the nozzle fits into the nozzl...

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