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PN 05615

 

 

 

 

 

 

 

04/2020

 

e.

 

Re

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examine  the foam  agent  to determine  if  any obstructions  were  cleared from  the  siphon tube  and 

have risen to the liquid surface.

 

f.

 

Clean the fill cap and agent cylinder thread surfaces. Install the fill cap gasket, and securely install fill 

cap.

 

13.

 

Disconnect  the  high  pressure  hose  from  the  nitrogen  cylinder  valve.  Securely  install  the  service  kit 

Nitrogen Cylinder Pressure Check Gauge Assembly to the nitrogen cylinder valve outlet, and verify the 

indicated  cylinder  gauge  pressure.  Nitrogen  pressure  shall  conform  to  the  temperature  correction chart 

provided in the Troubleshooting section of this manual. Close the nitrogen cylinder valve, and disconnect 

the Pressure Check Gauge Assembly.

 

        WARNING:  IF  THE  NITROGEN  CYLINDER  VALVE  HAS  A  "T"  HANDLE  QUICK  OPENING  OR  A 

HANDWHEEL QUICK  OPENING  TRIP  RELEASE, THE SAFETY  VENT PLUG  SHIPPED 

WITH  THE  EXTINGUISHER,  OR  THE  TEST  KIT  SAFETY  VENT  PLUG,  MUST  BE 

INSTALLED  TO  PROTECT  SERVICE  PERSONNEL  FROM  A  HIGH

-

VELOCITY 

DISCHARGE IN CASE THE LEVER IS ACCIDENTALLY OPENED.

 

14.

 

Install  a  new  Amerex  PN  07411  Moisture  Seal  per  instructions  in  the  package.  Securely  connect  the 

discharge hose to the extinguisher. 

When assembling the hose to the agent cylinder or nozzle to the 

hose, tighten the coupling ¼ turn after contacting the hose gasket

.

 

15.

 

Coil the hose on to the extinguisher hose rack using the Reverse Loop Procedure (see Page 10). Install 

nozzle with the lever in the Closed (forward) position into the nozzle mount.

 

16.

 

Remove the safety vent plug from the nitrogen cylinder. Reconnect the high

-

pressure hose securely to the 

nitrogen cylinder valve. Wipe the extinguisher clean. Record service data on the inspection tag according 

to NFPA 10 requirements, and attach to extinguisher. Return extinguisher to its proper location. 

 

RECHARGE

 

CAUTION:

 

THE  FIRE  EXTINGUISHING  AGENT  IN  THIS  EXTINGUISHER  MUST  BE  COMPLETELY 

REPLACED EVERY THREE YEARS.

 

WARNING:

 

BEFORE ATTEMPTING TO RECHARGE BE SURE THIS EXTINGUISHER IS COMPLETELY 

DEPRESSURIZED.  THERE  IS  A  CHECK  VALVE  IN  THE  SYSTEM  WHICH  PREVENTS 

NITROGEN  PRESSURE  FROM  ESCAPING  FROM  THE  AGENT  CYLINDER  WHEN  THE 

NITROGEN HOSE IS DISCONNECTED. THE AGENT CYLINDER  MAY BE PRESSURIZED 

EVEN  THOUGH  NO  PRESSURE  ESCAPES  FROM  THE  CYLINDER  NITROGEN 

CONNECTION.

 

RECHARGING PROCEDURE

 

1

.

 

To depressurize:

 

a.

 

Close the nitrogen valve.

 

b.

 

Open the nozzle lever slowly to discharge all remaining agent and pressure (be prepared for nozzle 

recoil).

 

c.

 

Insure that all pressure has escaped before further disassembly.

 

2.

 

Carefully remove the fill cap. Thoroughly rinse the complete interior of the agent cylinder with clean water. 

Dump or siphon all liquid from the cylinder. Detach discharge hose from the agent cylinder and the nozzle 

assembly from the hose. Remove the ruptured moisture seal from the female hose coupling, and flush the 

hose and nozzle assemblies with clean water.

 

3.

 

Perform Maintenance

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Service Procedures 1 through 6.

 

4.

 

Detach the hose from the nitrogen cylinder, install the shipping cap, unscrew the wing nuts, and remove 

the nitrogen cylinder from the extinguisher.

 

Summary of Contents for 630

Page 1: ...ATERIAL IS TO BE HOLE PUNCHED 3 EACH 1 4 HOLES DOWN LEFT SIDE FOR STD 3 RING BINDER 7 CURENT REVISION DATE 4 20 PART TITLE DATE CREATED CREATED BY REV CK D 05615 MANUAL SERVICE OWNERS 630 2 3 98 MS G THIS DRAWING IS THE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AMEREX CORPORATION IT SHALL NOT BE DUPLICATED USED OR DISCLOSED TO OTHERS REV DRAWING CHANGE BY ECN DATE E Update Manual in Publisher JH B000...

Page 2: ...TELY AFTER ANY USE OWNER S SERVICE MANUAL INSTALLATION OPERATING SERVICING INSTRUCTIONS MANUAL PN 05615 33 GALLON FOAM WHEELED EXTINGUISHER MODEL 630 AMEREX CORPORATION P O BOX 81 TRUSSVILLE ALABAMA 35173 0081 Phone 205 655 3271 Fax 800 654 5980 e mail sales amerex fire com Web Page http www amerex fire com AMEREX CORPORATION DOES NOT SERVICE MAINTAIN OR RECHARGE FIRE EXTINGUISHERS THIS MANUAL IS ...

Page 3: ...LACING IT INTO SERVICE 1 Remove all wrappings straps and pallet retaining bolts 2 Examine the extinguisher for shipping damage Check to make sure that you have received the Model 534 2 gal AFFF foam concentrate charge that is packaged with the extinguisher 3 Fill the extinguisher by carefully following the Recharge instructions Page 6 4 Remove the nitrogen cylinder protective shipping cap Save the...

Page 4: ...on and in the proper fire fighting technique Familiarize all personnel with this information before an emergency occurs 1 Move the extinguisher to within approximately 50 feet 15 meters of the fire site and remove pull pin Pull T handle to open nitrogen valve This will pressurize the extinguisher 2 Remove nozzle from the mount and with the nozzle lever in the closed position pull hose from rack 3 ...

Page 5: ...NCE SERVICE PROCEDURE WARNING BEFORE SERVICING BE SURE THE EXTINGUISHER AGENT CYLINDER IS NOT PRESSURIZED THIS PROCEDURE IS BEST ACCOMPLISHED WITH THE EXTINGUISHER IN AN UPRIGHT POSITION AND ON A LEVEL SURFACE 1 Clean extinguisher to remove dirt grease or foreign material Check to make sure that the instruction nameplate is securely fastened and legible Inspect the cylinders for corrosion abrasion...

Page 6: ...h a stiff bristle nylon brush Remove the fill cap gasket and check for wear cracks or tears replace if necessary Lightly lubricate the gasket with V 711 and reinstall 10 Check the condition of the chemical solution The level of the solution shall be 9 inches 23 cm below the top of the fill opening Recharge if contaminated if the solution level is down or if the charge is over three years old See R...

Page 7: ...the Closed forward position into the nozzle mount 16 Remove the safety vent plug from the nitrogen cylinder Reconnect the high pressure hose securely to the nitrogen cylinder valve Wipe the extinguisher clean Record service data on the inspection tag according to NFPA 10 requirements and attach to extinguisher Return extinguisher to its proper location RECHARGE CAUTION THE FIRE EXTINGUISHING AGENT...

Page 8: ...SE A MALFUNCTION OR PREMATURE RUPTURE OF THE SAFETY DISC 6 Install an Amerex PN 03817 23 cu Ft nitrogen cylinder pressurized to 2015 psi Remove the shipping cap tighten the wing nuts securely and attach the nitrogen hose Remove the remainder of the ruptured moisture seal from the agent cylinder fitting Replace with a new PN 07411 Moisture Seal Assembly Carefully follow the installation instruction...

Page 9: ...rogen cylinders Valve seat has leaked and has pressurized the agent cylinder Follow Recharge Procedure for restoring the extinguisher to service 3 Nitrogen pressure is too low Valve is closed Tamper seal is intact No pressure observed in the agent cylinder Leakage in the nitrogen valve at other than the valve seal Replace with a properly charged nitrogen cylinder 4 Shutoff nozzle does not move fre...

Page 10: ... placing between side brackets and over the top bracket 2 The second loop is a REVERSE loop Notice that the hose passes behind the loop on this reverse loop If instructions are followed the hose will uncoil without kinks 3 The next loop is a regular hose in front loop Succeeding loops are alternated reverse front reverse etc for six full loops 4 Adjust the loops so that the nozzle fits into the no...

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