American Eagle SRS-40 Owner'S Manual Download

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Table of Contents

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Chapter 1 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Decals (From Kit PN 22418) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Chapter 2 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 3 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 4 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Condensation Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Changing the Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Oil Recommendation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Oil Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Separator Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Intake Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Minimum Pressure Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hydraulic Oil Cooler/Compressor Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 5 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Component Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Temperature Gauge Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Air System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Compressor Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Typical Hydraulic Circuit for Single Stage Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Typical Hydraulic Circuit for Tandum (Two Part) Pump . . . . . . . . . . . . . . . . . . . . . . . . 18

Typical Hydraulic Circuit for Compressor with Auxiliary Cooler . . . . . . . . . . . . . . . . . 19

Chapter 6 - Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SRS-40RP Compressor Assembly - PN 53886. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SRS-40E Compressor Assembly - PN 53888. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SRS-40P Compressor Assembly - PN 54373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 7 - Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Chapter 8 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Summary of Contents for SRS-40

Page 1: ...dEl SRS 40 American Eagle Inc 740 N State Street PO Box 169 Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Last Revision 07 22 11 Subject to Change without Notification 2011 Am...

Page 2: ...SRS 40 Manual Revisions...

Page 3: ...r 11 Maintenance Notes 12 Chapter 5 Installation 13 Component Installation 13 Electrical Installation 14 Temperature Gauge Installation 15 Hydraulic System 16 Air System 16 Compressor Pressure Switch...

Page 4: ...ossible situations Please be aware that some sections of this manual contain information pertaining to American Eagle manufactured compressors in general and may or may not apply to your specific mode...

Page 5: ...area and local safety regulations Precautions Always wear safety equipment such as gog gles ear plugs and head protection at all times when operating the compressor Do not inspect or clean the compres...

Page 6: ...r to maintenance Do not use air from this compressor for breathing or for the processing of consumables except in full compliance with federal state and local codes and regulations Read the operation...

Page 7: ...25 lbs 225 lbs Dimensions Length 26 81 26 81 26 81 Dimensions Width 17 44 17 44 17 44 Dimensions Height 21 19 21 19 21 19 Electrical 12 12 VDC 12 VDC Crankcase Oil Capacity 4 Quarts 4 Quarts 4 Quarts...

Page 8: ...4 SRS 40 Owner s Manual...

Page 9: ...tions SRS 40RP SRS 40E Activating the compressor switch sends power to the cooling fan hydraulic solenoid valve and normally closed terminal 87A on the Bosch relay The normally open hydraulic solenoid...

Page 10: ...tect ed by two switch gauges If the air pressure or oil temperature exceeds the preset val ues the switch closes energizing the relay coil which opens the normally closed switch on the relay shutting...

Page 11: ...preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications are required USE AE SYNTHETI...

Page 12: ...peration and life of the screw compressor Screw compressors are especially vulnerable due to the fact that the oil is used for both sealing and lubrication Both oil and water are removed from the air...

Page 13: ...the types of oil Corrosion or other material degradation must not occur Important Do not mix different types of oil Important In the case of ambient temperatures close to freezing prevent the unit fro...

Page 14: ...filter 3 Carefully remove dust from the intake housing 4 Clean and install or install new filter Clean filter be tapping outside of filter on a hard surface Clean filter with compressed air by blowing...

Page 15: ...ting screw in until it just touch es 3 Turn the adjusting screw out three full turns 4 Replace and tighten lock nut Minimum Pressure Valve NEW BELT Installation Tension 98 0 lbf Tensioning Force 6 8 l...

Page 16: ...washer or steam cleaner Maintenance Procedure 1 Turn off the compressor hydraulic system and truck engine to ensure that compressor is not started 2 Discharge the receiver 3 Remove the shroud 4 Drain...

Page 17: ...illing four 4 holes 1 2 diameter as per the mounting pattern of the air compressor base Using four 4 3 8 x 1 25 GR 5 cap screws 3 8 flat washer and 3 8 nyloc nut secure the compressor in place The com...

Page 18: ...14 SRS 40 Owner s Manual Electrical Installation BLACK WIRE RED WIRE NOT USED RED WIRE NOT USED...

Page 19: ...15 Installation 15 Temperature Gauge Installation USE THIS PORT FOR THE TEMP GAUGE PROBE DO NOT ATTEMPT TO INSTALL TEMPERATURE GAUGE INTO THIS PORT DAMAGE WILL RESULT...

Page 20: ...ressure hose must be attached This hose comes from the pressure side of the hydraulic pump A 3 4 minimum low pressure return line is connected to the oil cooler outlet and is routed to the oil reservo...

Page 21: ...minimum 120 psi maximum 3 Cycle compressor to verify correct settings 4 For questions about this procedure please contact Stellar Customer Service Page 1 Kick On Step 2 Pressure Setting Adjustment Sc...

Page 22: ...18 SRS 40 Owner s Manual PN 30532 Typical Hydraulic Circuit for Tandum Two Part Pump Typical Hydraulic Circuit for Single Stage Pump...

Page 23: ...Installation 19 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 24: ...20 SRS 40 Owner s Manual...

Page 25: ...Assembly Drawings 21 Chapter 6 Assembly Drawings SRS 40RP Compressor Assembly PN 53886 Pages 22 23 SRS 40E Compressor Assembly PN 53888 Pages 24 25 SRS 40P Compressor Assembly PN 54373 Pages 26 27...

Page 26: ...6 9 14 21 3 43 7 8 16 15 14 29 69 50 45 51 55 50 49 48 47 44 2 10 11 39 40 41 45 46 20 42 66 18 19 38 37 68 36 33 12 17 31 35 33 34 32 1 23 52 53 44 64 54 25 24 28 13 12 27 30 26 59 56 57 50 65 50 58...

Page 27: ...498 FTG ORB JIC STRT CONNT 12 F5OX S 2 37 21210PC PLATE BULKHEAD AIR OUT SRS40 1 38 21393 FTG BULKHEAD 12WGTX WLN 1 39 22860 FTG ADAPT MBSPP FNPT 1 2 1 2 F4OHG MOD 1 40 13579 NIPPLE 0 50X2 50 BRASS 80...

Page 28: ...6 9 14 21 3 43 7 8 16 15 14 29 69 50 45 51 55 50 49 48 47 44 2 10 11 39 40 41 45 46 20 42 66 18 19 38 37 68 36 33 12 17 31 35 33 34 32 1 23 52 53 44 64 54 25 24 28 13 12 27 30 26 59 56 57 50 65 50 58...

Page 29: ...4498 FTG ORB JIC STRT CONNT 12 F5OX S 2 37 21210PC PLATE BULKHEAD AIR OUT SRS40 1 38 21393 FTG BULKHEAD 12WGTX WLN 1 39 22860 FTG ADAPT MBSPP FNPT 1 2 1 2 F4OHG MOD 1 40 13579 NIPPLE 0 50X2 50 BRASS 8...

Page 30: ...4 58 5 6 9 14 21 3 42 7 8 16 15 14 29 65 46 44 47 51 46 45 2 10 11 38 39 40 20 41 62 18 19 37 36 64 35 32 12 17 68 34 32 33 31 1 23 48 49 43 60 50 25 24 28 13 12 27 30 26 55 52 53 46 61 46 54 63 57 56...

Page 31: ...98 FTG ORB JIC STRT CONNT 12 F5OX S 2 36 21210PC PLATE BULKHEAD AIR OUT SRS40 1 37 21393 FTG BULKHEAD 12WGTX WLN 1 38 22860 FTG ADAPT MBSPP FNPT 1 2 1 2 F4OHG MOD 1 39 13579 NIPPLE 0 50X2 50 BRASS 803...

Page 32: ...28 SRS 40 Owner s Manual...

Page 33: ...ESCRIPTION C0863 Pressure Switch RP E Models Only 49185 Fan 13 00 Pull 12 Volt 54110 Fan 13 00 Pull 24 Volt C6072 Bosch Relay 19590 Wire Harness 21649 Air Switch Gauge 21650 Oil Temperature Gauge C550...

Page 34: ...30 SRS 40 Owner s Manual...

Page 35: ...e Clean and free up Belt Slipping Readjust and tighten Check the following 1 Setting on supply pressure sytem relief valve 2 Ensure adequate pressure and flow 3 Check and see if other hydraulic system...

Page 36: ...e voided if someone other than an authorized American Eagle dealer provides other than routine maintenance service without prior written approval from American Eagle In the case repair work is perform...

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