15312
200 Series 36V
The following instructions include replacement of the sensor, switch, and bracket.
Throttle Assembly Removal
1.
Disconnect throttle sensor and safety switch.
2.
Unhook the throttle spring from the throttle bracket.
3.
Loosen the throttle bracket adjustment screw.
4.
Remove the throttle pedal bolt.
5.
Remove throttle assembly.
Throttle Sensor Removal
6.
Using pliers, carefully remove the throttle sensor clip.
Throttle Safety Switch Removal
7.
Remove the two nuts holding the switch in place.
Throttle Safety Switch Installation
8.
Align the two holes on the safety switch with the holes in the throttle
bracket.
9.
Install both mounting bolts and locking nuts.
Throttle Sensor Installation
10.
Align sensor and clip with holes in throttle bracket. Outward force may be
applied to the clip to align with the holes.
11.
Carefully apply even pressure on the clip to insert it into the holes. The
sensor can get damaged if care is not taken here. The sensor may have
some play between the bracket and clip. This is normal.
Throttle Assembly Installation
12.
Install the throttle pedal bolt through the throttle components as shown
below.
13.
Verify the throttle pedal is free to move and is not bound.
14.
Tighten the nut for the throttle pedal bolt.
15.
Again, verify the throttle pedal is free to move.
16.
Connect the throttle spring, starting with the throttle pedal, then the throttle
bracket.
17.
Connect the wires and connector to the sensor and switch.
18.
Follow the test procedures in section Section 9 -Procedures to verify the
correct signals are at the motor controller.
19.
With the seatbelt properly fastened, attempt to drive the vehicle slowly to
ensure proper functionality of the throttle circuit.
Summary of Contents for 36V 200 Series
Page 1: ...15312 Service Manual 200 Series 36V...
Page 12: ...Page 9 200 Series 36V 15312 Section 6 ELECTRICAL SYSTEM SCHEMATICS Figure 1 Vehicle Schematic...
Page 13: ...15312 200 Series 36V Figure 2 Motor Controller Schematic...
Page 18: ...Page 15 200 Series 36V 15312 Section 8 BRAKES BRAKE SYSTEM REPLACEMENT...
