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17

Routine Maintenance

Bearings

Periodically check the bearings for wear or damage according to the 

following schedule:

Guide rollers  after 1

st

 200 hrs.

Idler pulley 

after 1

st

 200 hrs.

Rollers

Periodically check the guide rollers and the tension roller for wear.

EN

The following items need to be periodically inspected and maintained to keep your sander in good working condition.  

Sanding Chamber

Periodically blow out the sanding chamber to prevent large accumulations of debris which could interfere with the performance of the tension 

roller.  NOTE: The tension lever should be in the run/tight abrasive position to blow out. 

Wheels

Periodically remove the debris from the truck and caster wheels.  Debris can cause waves on a sanded surface.

Upper Roller

Remove the upper roller and blow dust and debris out of upper roller assembly regularly.  If dust and debris get compacted in assembly, paper 

tracking issues will occur.

Dust Bag

Remove the dust bag from the machine, unzip, empty and shake thoroughly to remove sanding dust from the bag.  Turn the dust bag inside 

out and hand wash in cold water and let air dry to prevent pore blockage and loss of dust recovery.

Drive Belt

To increase belt tension, open belt guard door and release tension using quick release lever. (See figure 8) Turn the adjustment screw “OUT” 

(See figure 45) one quarter turn.  Restore tension using quick release lever and check adjustment.  Repeat this process if necessary.  To lower 

tension, the adjustment screw is turned “IN”.

Handle Height Adjustment 

  1.  Remove power.

  2.  Lower the control lever.

  3.  Depress the button on the link rod.  Twist outer tube to disengage.  

    (See figure 42)

  4.  Loosen the handle lever on the front of the handle tube. (See figure 43)

  5.  Pull the pin on the side of the handle tube and position operator 

    handle as desired. (See figure 44)  

   Note: The handle has 4 height positions. The pull pin should fall into 

    one of those positions.

  6.  Tighten the handle lever on the front of the handle tube.

  7.  Raise the control lever until the link rod snaps into place.  

    Then twist the outer tube to lock into place.  

Figure 44

Figure 45

Figure 42

Figure 43

Fan shaft   

after 1

st  

500 hrs.

Tension roller  after 1

st

 500 hrs.

Arbor shaft 

after 1

st

 500 hrs.

Motor shaft 

after 1

st

 500 hrs.

Summary of Contents for 07236A

Page 1: ...Belt Sander Legend Operator s Manual...

Page 2: ...2...

Page 3: ...on of this machine DANGER means Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on this machine or in this Operation Manual are ignored or are not adhe...

Page 4: ...ed wood produces hazardous dust Inhaling hazardous dust from pressure treated wood can cause serious injury or death Sanding pressure treated wood decks or uneven surfaces can damage the sander which...

Page 5: ...tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many acc...

Page 6: ...he power tool near flammable materials Sparks could ignite these materials 16 Do not use excessively oversized sanding disc paper Follow manufacturer s recommendations when selecting sanding paper Lar...

Page 7: ...ation work It is not intended to be used on pressure treated wood OSB plywood or any other flooring type 230V Electrical Connection Instructions This machine must be connected to an electrically groun...

Page 8: ...f the machine see Figure 2 3 With the dolly attached to the machine as described above tip the machine by lifting up on the operator s handle to raise the rear of the machine off the floor ground unti...

Page 9: ...10 Install the motor lift handle to the front of the chassis by fitting the handle key hole slots to the chassis and sliding until latched 11 Person number 1 lifts with the operator s handle and pers...

Page 10: ...s time 7 Open the sanding belt access door by lifting the quick release lever The door will spring open See figure 18 8 Rotate the sanding belt release lever forward See figure 19 CAUTION Damage to th...

Page 11: ...sure to have firm control of the operator s handle when lowering the drum to the floor CAUTION Keep people out from in front of machine while in use Serious injury could occur Operating Instructions E...

Page 12: ...emoval Keep sander in motion while the sanding drum is engaged with the surface or drum marks will occur 7 Move the machine in the direction of the grain in the wood whenever it is possible Sand the s...

Page 13: ...ing techniques See figure 28 To lower the chassis from the stair sander 1 Place foot in front of front wheel of stair climber See figure 29 2 Rotate chassis slowly back over onto its wheels See figure...

Page 14: ...ating order and that you use the right machine for the job 4 DEBRIS lodged between the paper and the drum will leave chatter On a belt sander debris may be adhered to the drum Insure the drum is clean...

Page 15: ...clearance 5 Align the dust shoe to the chassis and tighten screws See figure 36 Laser Adjustment 1 Plug machine into power cord 2 Remove protective cap from end of laser Note Ensure the circuit break...

Page 16: ...NING Injury to the operator could occur if any machine adjustments are made while the motor is running Do not attempt to make any adjustments while the machine is plugged in or running To adjust the b...

Page 17: ...ing dust from the bag Turn the dust bag inside out and hand wash in cold water and let air dry to prevent pore blockage and loss of dust recovery Drive Belt To increase belt tension open belt guard do...

Page 18: ...Contact an authorized dealer Contact an authorized dealer Check electrical source and connections Reset Connect motor pigtail to motor See figure X Replace Control switch Motor runs sluggishly Low vol...

Page 19: ...essive play replace Contact an authorized dealer or replace the drum Abrasive belt will not track Extreme difference in side to side length of belt High edge on drum Replace abrasive belt Check severa...

Page 20: ...20...

Page 21: ...s blessures corporelles ou de mort si les d clarations de DANGER pr sentes sur cette machine ou contenues dans le Manuel d utilisateur sont n glig es ou non respect es Lisez et respectez toutes les d...

Page 22: ...ue anti poussi re lors du pon age AVERTISSEMENT Cette ponceuse ne doit pas tre utilis e sur le bois trait sous pression Certains bois trait s sous pression contiennent de l arsenic et le pon age du bo...

Page 23: ...ter l outil via un dispositif de courant r siduel avec un courant r siduel nominal de 30 mA ou moins 4 Utilisation et entretien de l outil lectrique a Ne pas forcer l outil lectrique Utiliser l outil...

Page 24: ...l accessoire en rotation Si vous perdez le contr le le cordon peut tre coup ou accroch et votre bras ou votre main peut tre tir dans l accessoire 12 Ne jamais poser l outil lectrique vers le bas jusq...

Page 25: ...utilis e sur du bois trait sous pression panneaux OSB contreplaqu s ou tout autre type de rev tement de sol Instructions de connexion lectrique 230 V Cette machine doit tre connect e un circuit de te...

Page 26: ...de la machine voir sch ma 2 3 Avec le chariot fix la machine comme d crit ci dessus inclinez la machine en soulevant la poign e de l op rateur pour soulever l arri re de la machine du sol jusqu ce qu...

Page 27: ...ant du ch ssis en ins rant les fentes des trous de cl de la poign e dans le ch ssis et en la faisant glisser jusqu ce qu elle soit verrouill e 11 La personne num ro 1 soul ve avec la poign e de l op r...

Page 28: ...brasive en soulevant le levier de d verrouillage rapide La porte s ouvre par ressort Voir Figure 18 8 Faites pivoter le levier de d verrouillage de la courroie abrasive vers l avant voir Figure 19 ATT...

Page 29: ...irera d elle m me vers l avant Assurez vous de bien contr ler la poign e de l op rateur lorsque vous abaissez le tambour au sol ATTENTION Tenir les personnes loign es de l avant de la machine pendant...

Page 30: ...de pon age est engag sur la surface au risque de provoquer des marques de tambour 7 D placez la machine dans la direction du grain sur le bois chaque fois que cela est possible Poncez la surface un ry...

Page 31: ...appropri es Voir Figure 28 Pour abaisser le ch ssis du monteur d escalier 1 Placez le pied devant la roue avant du monteur d escalier Voir Figure 29 2 Faites pivoter lentement le ch ssis vers l arri...

Page 32: ...he 7 Un abrasif us ou mouss peut provoquer des marques de broutage Remplacez r guli rement la courroie abrasive REMARQUE American Sanders n est pas responsable de la remise en tat des sols qui sont in...

Page 33: ...le haut pour augmenter le jeu 5 Alignez le patin poussi re sur le ch ssis et serrez les vis Voir Figure 36 R glage du laser 1 Branchez la machine sur le cordon d alimentation 2 Retirez le capuchon de...

Page 34: ...ssures en cas de r glage sur la machine lorsque le moteur tourne Ne pas tenter d effectuer des r glages pendant que la machine est branch e ou en cours d ex cution Pour r gler l alignement de la courr...

Page 35: ...ac poussi re et le lavez la main et l eau froide et laissez s cher l air pour viter le blocage des pores et toute perte de performances Courroie d entra nement Pour augmenter la tension de la courroie...

Page 36: ...ionnaire agr Contactez un concessionnaire agr V rifiez la source lectrique et les connexions R initialiser Connectez le pigtail du moteur au moteur voir Figure X Remplacez l interrupteur de commande L...

Page 37: ...essionnaire agr ou remplacez le tambour La courroie abrasive ne suit pas Diff rence extr me de longueur de courroie d un c t l autre Bord haut sur le tambour Remplacez la courroie abrasive V rifiez pl...

Page 38: ..._______________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ _____...

Page 39: ...39 Wiring Diagram...

Page 40: ...40 Base Assembly 1 RF083100 052421 40 21 22 39 30 29 28 27 31 25 23 38 9 8 10 33 5 13 6 19 2 1 3 6 15 9 16 36 18 20 11 12 7 17 26 24 14 4 38 35 32 37 24 BASE ASSEMBLY 1 41 34 RF083100 052421...

Page 41: ...0 2 21 962288 BOLT 3 8 16 X 1 00 HEX HD 4 22 42200A CORD SET HARD SERVICE 07236A 07236B 07236C 1 AS084500 CORD POWER AUS IEC 07241A 07241B 07241C 1 Item Ref No Description Qty 23 52420A COVER LEVER 1...

Page 42: ...LY 2 20 19 18 12 11 6 5 1 10 2 3 50 53 51 8 7 52 14 33 58 59 55 57 59 56 29 30 22 28 54 31 34 17 13 35 64 60 62 61 67 65 15 66 21 49 4 9 63 61 36 44 46 41 37 38 43 44 48 47 42 40 39 45 24 26 25 27 24...

Page 43: ...NUT LARGE FLANGE 1 2 13 1 32 NB073400 BOLT HEX 1 2 13 X 4 5 GD 8 1 33 87101A WASHER LOCK 1 2 NOM 1 Item Ref No Description Qty 34 NB072400 SCREW SET 1 4 20 X 3 16 2 35 980652 WASHER LOCK 5 16 1 36 NB0...

Page 44: ...44 Base Assembly 3 BASE ASSEMBLY 3 15 10 7 22 5 6 14 21 1 5 26 23 20 15 19 18 16 2 4 17 8 3 12 13 27 24 9 11 25 RF083400 022421...

Page 45: ...NB049100 SCREW BH 10 24 X 7 8 SS 1 12 NB033300 SCREW BH 10 24 X 7 8 2 13 NB030100 WASHER FLAT 10 SS 2 14 980652 WASHER LOCK 5 16 1 15 85812A SCREW 5 16 18 X 7 8 HEX HD GR5 4 16 86111A SCREW 1 4 20 X...

Page 46: ...46 Motor Assembly MOTOR ASSEMBLY 22 6 5 17 7 8 25 3 4 1 2 15 10 9 14 13 21 19 12 16 11 20 18 27 RF082100 041621...

Page 47: ...KEY HEX 3 32 1 13 85806A SCREW 1 4 20 X 3 4 HX SZ CAP 2 14 980657 WASHER LOCK 1 4 2 15 AS049200 BOX CAPACITOR ASSEMBLY 07236A 07236B 07236C 1 AS084300 BOX CAPACITOR ASM AUS 07241A 07241B 07241C 1 16...

Page 48: ...48 Capacitor Box Assembly CAPACITOR BOX ASSEMBLY 2200 25 4 12 33 34 10 31 35 39 38 26 20 37 27 14 3 19 18 2 1 36 32 16 21 7 29 19 20 18 24 16 23 8 17 15 15 30 9 11 22 6 5 28 13 40 41 RF082200 022421...

Page 49: ...OCK 7 21 AS057300 FOAM CAPACITOR CUSHION 2 22 NB025400 WASHER FLAT 1 4 SS 3 Item Ref No Description Qty 23 AS040900 GROMMET 1 2 ID HEYCO G1153 1 24 980621 WASHER LOCK EXTERNAL TOOTH 2 25 NB9725 NUT LO...

Page 50: ...Guard Assembly RF083300 022421 12 2 8 1 10 12 4 16 9 14 18 5 1 15 6 7 17 4 11 13 3 BELT GUARD ASSEMBLY RF082700 022421 RF082700 022421 5 4 2 3 3 6 5 DUST BAG ASSEMBLY 8 1 7 Dust Bag Assembly RF083300...

Page 51: ...OVING PARTS CLAS 1 10 930093 RIVET POP 1 8 X 1 4 5 16 POP STEEL 2 11 AS061501 PLATE BELT GUARD 1 12 NB049200 SCREW BH 10 24 X 5 8 SS 4 13 80131A CARRIAGE BOLT 1 14 NB3003 SCREW BH 5 16 18 X 1 3 4 1 15...

Page 52: ...52 Handle Assembly Fixed RF082600 022421 HANDLE ASSEMBLY FIXED RF082600 022421 14 12 4 8 9 10 9 11 13 29 21 36 22 5 35 1 17 31 28 23 28 26 7 27 33 32 34 6 25 16 3 2 28 15 19 24 20 18 30...

Page 53: ...ONTROL HANDLE GOLD AS037708 BOX CONTROL HANDLE WHITE 18 AS063200 ROD CONTROL 1 Item Ref No Description Qty 19 898203 SPACER ROD END HK 8 1 20 53537A ROD END 3 8 24 R H FEMALE 1 21 NB024500 SCREW CAP 3...

Page 54: ...ly Adjustable RF082000 022421 RF082000 022421 38 22 22 21 20 26 44 41 46 45 15 14 40 36 25 39 37 11 12 13 18 9 10 30 8 34 43 22 33 42 1 24 16 17 23 29 25 19 35 31 32 6 7 25 28 3 3 5 4 2 HANDLE ASSEMBL...

Page 55: ...9 NB3275 NUT LOCK 1 4 1 20 53537A ROD END 3 8 24 R H FEMALE 1 21 898203 SPACER ROD END HK 8 1 22 170883 WASHER LK 3 8 REGPLTD 3 Item Ref No Description Qty 23 NB053900 SCREW PAN HD 4 40 X 1 2 4 24 NB0...

Page 56: ...56 Fan Cover Assembly RF082300 022421 FAN COVER ASSEMBLY RF082300 022421 12 16 9 8 7 5 10 11 13 17 6 21 2 18 20 1 19 4 3 15 14 1 20...

Page 57: ...C 8 1 8 57801A RING SNAP 26 X 1 2 1 9 902619 BEARING 580 590 TB16 1 10 171101 NUT LK FLANGE 3 8 16 PLTD 1 11 81108A NUT HEX ELASTIC LOCK 3 8 24 1 12 962216 SCREW 3 8 16 X 1 1 4 HEX 1 13 920196 NUT 1 2...

Page 58: ...2 4 1 9 10 4 5 6 7 8 1 3 2 6 2 5 1 8 3 4 7 PULL PIN ASSEMBLY LIFT HANDLE ASSEMBLY LEVELING BRACKET ASSEMBLY 3 2 4 1 9 10 4 5 6 7 8 1 3 2 6 2 5 1 8 3 4 7 PULL PIN ASSEMBLY LIFT HANDLE ASSEMBLY LEVELING...

Page 59: ...AS048700 ROD THREADED LIFT HANDLE 1 10 AS048600 HANDLE GRIP LIFT MAPLE 1 AS048601 HANDLE GRIP LIFT WALNUT 1 AS048602 HANDLE GRIP LIFT OAK 1 Item Ref No Description Qty 1 NB025400 WASHER FLAT 1 4 SS 1...

Page 60: ...elt Tensioner Assembly RF082400 022421 BELT TENSIONER ASSEMBLY RF082400 022421 12 15 9 11 6 1 3 3 28 29 2 13 18 10 3 8 17 2 26 28 30 33 29 33 20 7 33 26 4 14 21 23 5 14 32 17 16 22 20 27 34 19 25 31 1...

Page 61: ...ST ST CUPPT 1 14 51216A ROD END FEMALE 2 15 20020A SUPPORT TENSION ASM 1 16 60379A SPRING ABRASIVE TENSION 1 17 14704A GUIDE ROLLER ASM C 12 2 18 87052A WASHER FLT 1 25X1 00X 020 NYLON 3 19 20018A CA...

Page 62: ...62 Control Carriage Assembly RF082500 022421 RF082500 022421 13 13 16 6 26 3 22 6 27 15 15 17 16 18 15 20 19 8 14 15 18 16 16 17 7 30 5 12 29 25 9 10 11 28 22 23 24 21 4 2 1 CONTROL CARRIAGE ASSEMBLY...

Page 63: ...2 NB006400 WASHER FENDER 1 4 X 1 1 4 1 13 51340A SHAFT TRUCK WHEEL 2 14 51339A SPACER TRUCK WHEEL 1 15 56106070 BEARING BALL Z22 4 16 NB075100 WASHER 625 ID X 1 000 OD X 025 THK 4 17 50992A WHEEL ASM...

Page 64: ...64 Transport Dolly Assembly RF083000 022421 1 3 4 2 8 5 7 6 TRANSPORT DOLLY ASSEMBLY...

Page 65: ...081800 DOLLY ASSEMBLY 1 2 39857A WHEEL 5 POLISHER 4 3 NB025600 PIN PRESTO 3 32 X 1 5 8 SS 4 4 980648 WASH 17 32 ID X 1 1 16 OD PLN 4 5 NB030700 NUT LOCK 10 24 NYLON 2 6 NB049200 SCREW BH 10 24 X 5 8 S...

Page 66: ...OTOR DOLLY KIT ASSEMBLY RF082900 022421 18 20 20 15 22 12 21 19 17 26 23 24 16 13 14 11 5 4 2 6 3 25 27 1 10 STAIR CLIMBER KIT ASSEMBLY MOTOR DOLLY KIT ASSEMBLY RF082900 022421 18 20 20 15 22 12 21 19...

Page 67: ...0 AS081300 STAIR CLIMBER KIT 1 11 AS054000 AXLE STAIR CLIMBER WLDMT 1 12 AS048800 GUARD SPRING LATCH 1 13 AS049000 SPACER LATCH SPRING 1 14 NB033200 SCREW SOCKET 10 24 X 3 4 FL 2 15 NB030700 NUT LOCK...

Page 68: ...68...

Page 69: ...AND CONDITIONS FOR WARRANTY REIMBURSEMENT l Order replacement part Orders will be processed and charged as normal procedure l Call American Sanders for R A number l You will need the Machine Serial N...

Page 70: ...70...

Page 71: ...71...

Page 72: ...n AMANO Company 1 Eclipse Rd l PO Box 909 Sparta North Carolina 28675 l USA www pioneereclipse com www americansanders com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2021 American Sanders LT0801...

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