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Page B-651-438

Service Facts

SEQUENCE OF OPERATION

Thermostat call for heat (2-stage thermostat)

Call for 1st stage only:

W1 thermostat contacts close signaling the control module to
run its self-check routine.  After the control module has
verified that the 1st stage pressure switch contacts are open
and the limit switch(es) contacts are closed, the draft blower
will be energized.

As the induced draft blower comes up to speed, the pressure
switch contacts will close and the ignitor warm up period will
begin.  The ignitor will heat for approx. 20 seconds, then the
gas valve is energized in 1st stage to permit gas flow to the
burners.

The flame sensor confirms that ignition has been achieved
within the 4 second ignition trial period.

As the flame sensor confirms that ignition has been achieved,
the delay to fan ON period begins timing and after approx. 45
seconds the indoor blower motor will be energized at low
speed and will continue to run during the heating cycle.

Call for 2nd stage after 1st stage:

W2 thermostat contacts close signaling a call for 2nd stage
heat.  After a 30 second delay, the induced draft blower will
be energized on high speed and the 2nd stage pressure
switch contacts will close.  The gas valve is energized in
2nd stage and the indoor blower motor in high speed.

2nd stage satisfied, 1st stage still called:

W2 thermostat contacts open signaling that 2nd stage
heating requirements are satisfied.

The induced draft blower is reduced to low speed allowing
the 2nd stage pressure switch contacts to open and the gas
valve is reduced to 1st stage.  The indoor blower motor is
reduced to low speed.

1st stage satisfied:

W1 thermostat contacts open signaling that 1st stage
heating requirements are satisfied.  The gas valve will close
and the induced draft blower will be de-energized.  The
indoor blower motor will continue to run for the fan off period
(Field selectable at 60, 100, 140 or 180 seconds), then will be
de-energized by the control module.

Thermostat call for heat (1-stage Thermostat)

W1/W2 (jumpered) thermostat contacts close signaling a call
for heat. 1st stage sequence of operation remains the same as
above. 2nd stage heat will energize after the stage delay
timer (field selectable at .5, 5, 10 or 15 minutes) has expired.

Thermostat satisfied:

W1/W2 (jumpered) contacts open signaling the control
module to close the gas valve. The induced draft blower is
switched to low speed and de-energized after the post purge
timer has expired.  The indoor blower motor will continue to
operate after the flames are extinguished and then is
switched to low heat speed for the FAN-OFF period.

WARNING

!

Should overheating occur, or the gas supply fail to shut off,
shut off the gas valve to the unit before shutting off the
electrical supply. Failure to follow this warning could result
in property damage, personal injury, or death.

Indoor blower operation with thermostat fan switch “ON”:

Fan is R-G.
R-W energized, fan continues to run without interruption.
Heat Low speed if it is a two stage furnace.
Heat speed if it is a single stage furnace.

INDOOR BLOWER TIMING

Heating: 

The integrated furnace control module controls

the indoor blower. The blower start is fixed at 45 seconds
after ignition. The FAN-OFF period is field selectable by
dip switches SW-2, #1 and #2 at 60, 100, 140, or 180
seconds. The factory setting is 100 seconds.

W1-W2 stage delay (jumpered together) is field selectable by
dip switch SW-1, #1 and  #2 at .5, 5, 10 or 15 minutes.  The
factory setting is 10 minutes. (See wiring diagram).

Cooling: 

The fan delay-off period is set by dip switches on

the Integrated Furnace Control.  The options for cooling
delay off is field selectable by dip switches #5 and #6.

The following table and graph explain the delay-off settings:

COOLING OFF - DELAY OPTIONS

SWITCH SETTINGS

SELECTION

NOMINAL
AIRFLOW

5 - OFF

6 - OFF

NONE

SAME

5 - ON

6 - OFF

1.5 MINUTES

100% *

5 - OFF

6 - ON

3 MINUTES

50%

5 - ON

6 - ON

**

50 - 100%

  * - This setting is equivalent to BAY24X045 relay benefit

 ** - This selection provides 

ENHANCED MODE, 

which is  a

ramping up and ramping down of the blower speed to provide
improved comfort, quietness, and potential energy savings.
See Wiring Diagram notes on the unit or in the Service Facts

for complete wiring setup for

 ENHANCED MODE

.  The graph

which follows, shows the ramping process.

OFF

50%

50%

80%

Dehumidify

Efficiency

Fast Coil Cooling

1

minute

3

minutes

7.5

minutes

100% if necessary

OFF

WARNING

!

BODILY INJURY CAN RESULT FROM HIGH VOLTAGE
ELECTRICAL COMPONENTS, FAST MOVING FANS, AND
COMBUSTIBLE GAS. FOR PROTECTION FROM THESE
INHERENT HAZARDS DURING INSTALLATION AND
SERVICING, THE ELECTRICAL SUPPLY MUST BE
DISCONNECTED AND THE MAIN GAS VALVE MUST BE
TURNED OFF. IF OPERATING CHECKS MUST BE PER-
FORMED WITH THE UNIT OPERATING, IT IS THE
TECHNICIAN’S RESPONSIBILITY TO RECOGNIZE THESE
HAZARDS AND PROCEED SAFELY.

CAUTION

!

The integrated furnace control is polarity sensitive. The hot
leg of the 115 VAC power must be connected to the BLACK
field lead.

Summary of Contents for ADY060R9V3W

Page 1: ... is to remain with this unit Please return to service information pack upon completion of work DISCONNECT POWER BEFORE SERVICING WARNING UY060R9V3W Upflow Horizontal 39 000 37 000 60 000 56 000 35 65 DIRECT 10 x 8 1 Variable See Fan Performance Table 1 2 Variable 115 1 60 Centrifugal Direct Variable 1 50 5000 33 110 3 60 180 1 0 Yes High Velocity 1 17x25 1 in 2 Round Aluminized Steel Type I 20 3 4...

Page 2: ...0 Yes High Velocity 2 16x20 1 in 3 Round Aluminized Steel Type I 20 6 45 6 56 Redundant Two Stage Hot Surface Igniter Multiport Inshot 6 115 1 60 15 2 20 1 2 H x W x D 41 3 4 x 26 1 2 x 30 1 2 206 196 DY100R9V4W Downflow Horizontal 65 000 60 000 100 000 94 000 35 65 DIRECT 10 x 10 1 Variable See Fan PerformanceTable 3 4 Variable 115 1 60 Centrifugal Direct Variable 1 50 5000 33 110 3 60 180 1 0 Ye...

Page 3: ... an electrical shock fire injury or death CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connecte...

Page 4: ...ced draft blower is switched to low speed and de energized after the post purge timer has expired The indoor blower motor will continue to operate after the flames are extinguished and then is switched to low heat speed for the FAN OFF period WARNING Should overheating occur or the gas supply fail to shut off shut off the gas valve to the unit before shutting off the electrical supply Failure to f...

Page 5: ...lean burners remove burner box cover 6 to 8 screws and top burner bracket Lift burners from orifices NOTE Be careful not to break igniter when removing burners Clean burners with brush and or vacuum cleaner Reas semble parts by reversal of the above procedure The burner box must be resealed when replacing box cover NOTE On LP propane units some light yellow tipping of the outer mantle is normal In...

Page 6: ...6 Page B 651 438 Service Facts UY WIRING DIAGRAM ...

Page 7: ...Page B 651 438 7 Service Facts UY SCHEMATIC DIAGRAM ...

Page 8: ...8 Page B 651 438 Service Facts DY WIRING DIAGRAM ...

Page 9: ...Page B 651 438 9 Service Facts DY SCHEMATIC DIAGRAM ...

Page 10: ... OFF CFM WATTS 1325 360 1325 425 1300 460 1175 425 1000 365 NOTES First letter may be A or T 1 At continuous fan setting Heating or Cooling airflows are approximately 50 of selected cooling value 2 LOW airflow 350 cfm ton is COMFORT HUMID CLIMATE setting NORMAL airflow 400 cfm ton is typical setting HIGH airflow 450 cfm ton is DRY CLIMATE setting UY060R9V3W FURNACE HEATING AIRFLOW CFM AND POWER WA...

Page 11: ...OW SETTING DIP SWITCH SETTING EXTERNAL STATIC PRESSURE SW 1 SW 2 SW 3 SW 4 0 1 0 3 0 5 0 7 0 9 2 0 LOW 350 CFM TON ON ON OFF ON CFM WATTS 750 84 750 122 750 154 720 185 710 221 NORMAL 400 CFM TON ON ON OFF OFF CFM WATTS 840 109 840 146 840 181 840 226 820 264 HIGH 450 CFM TON ON ON ON OFF CFM WATTS 940 136 940 177 940 215 940 274 940 318 2 5 LOW 350 CFM TON OFF ON OFF ON CFM WATTS 850 113 850 150 ...

Page 12: ...N OFF OFF ON OFF CFM WATTS 1847 630 1863 735 1816 780 1687 720 1532 665 NOTES First letter may be A or T 1 At Continuous fan setting Heating or Cooling airflows are approximately 50 of selected cooling value 2 LOW airflow 350 cfm ton is COMFORT HUMID CLIMATE setting NORMAL airflow 400 cfm ton is typical setting HIGH airflow 450 cfm ton is DRY CLIMATE setting UY100R9V4W FURNACE HEATING AIRFLOW CFM ...

Page 13: ...g Heating or Cooling airflows are approximately 50 of selected cooling value 2 LOW airflow 350 cfm ton is COMFORT HUMID CLIMATE setting NORMAL airflow 400 cfm ton is typical setting HIGH airflow 450 cfm ton is DRY CLIMATE setting UY120R9V5W FURNACE HEATING AIRFLOW CFM AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER 1st Stage Capacity 2nd Stage Capacity 74 000 112 000 AIRFLOW SETTING DIP SW...

Page 14: ...FLOW SETTING DIP SWITCH SETTING EXTERNAL STATIC PRESSURE SW 1 SW 2 SW 3 SW 4 0 1 0 3 0 5 0 7 0 9 1 5 LOW 350 CFM TON OFF OFF OFF ON CFM WATTS 525 45 525 70 525 100 525 135 525 160 NORMAL 400 CFM TON OFF OFF OFF OFF CFM WATTS 600 55 600 85 600 120 600 150 600 185 HIGH 450 CFM TON OFF OFF ON OFF CFM WATTS 675 65 675 105 625 140 675 175 675 205 2 0 LOW 350 CFM TON ON ON OFF ON CFM WATTS 700 70 700 11...

Page 15: ... Cooling airflows are approximately 50 of selected cooling value 2 LOW airflow 350 cfm ton is COMFORT HUMID CLIMATE setting NORMAL airflow 400 cfm ton is typical setting HIGH airflow 450 cfm ton is DRY CLIMATE setting DY080R9V3W FURNACE HEATING AIRFLOW CFM AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER 1st STAGE CAPACITY 2nd STAGE CAPACITY 49 000 73 000 AIRFLOW SETTING DIP SWITCH SETTING ...

Page 16: ...TONS AIRFLOW SETTING DIP SWITCH SETTING EXTERNAL STATIC PRESSURE SW 1 SW 2 SW 3 SW 4 0 1 0 3 0 5 0 7 0 9 2 5 LOW 350 CFM TON ON ON OFF ON CFM WATTS 870 100 885 140 887 185 881 230 876 270 NORMAL 400 CFM TON ON ON OFF OFF CFM WATTS 989 120 1018 180 1016 230 1012 285 999 325 HIGH 450 CFM TON ON ON ON OFF CFM WATTS 1124 175 1139 225 1130 275 1135 335 1135 390 3 0 LOW 350 CFM TON OFF ON OFF ON CFM WAT...

Page 17: ...ing DY120R9V5W FURNACE COOLING AIRFLOW CFM AND POWER WATTS VS EXTERNAL STATIC PRESSURE WITH FILTER OUTDOOR UNIT SIZE TONS AIRFLOW SETTING DIP SWITCH SETTING EXTERNAL STATIC PRESSURE SW 1 SW 2 SW 3 SW 4 0 1 0 3 0 5 0 7 0 9 3 5 LOW 350 CFM TON OFF ON OFF ON CFM WATTS 1225 240 1225 280 1225 340 1225 400 1225 450 NORMAL 400 CFM TON OFF ON OFF OFF CFM WATTS 1400 310 1400 390 1400 470 1400 520 1400 570 ...

Page 18: ...ONTROL GREEN STATUS LED FLASH CODES Flashing Slow Normal No call for Heat Flashing Fast Normal Call for Heat Fault Code Reset The last 4 fault codes can be erased from memory by power ing up the control with G energized and then applying R to the W1 terminal 3 times within 6 seconds The control will acknowledge the reset by turning on the red LED for 2 seconds FAULT CODE RECOVERY On power up last ...

Page 19: ...Page B 651 438 19 Service Facts NOTES ...

Page 20: ...policy of continuous product and product data improvement it reserves the right to change design and specifications without notice AmericanStandardInc 6200TroupHighway Tyler TX75707 Formoreinformationcontact yourlocaldealer distributor ...

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