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Model BCG3 & ABCG Limited Warranty

American Water Heater Company, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater.

1.

  THE TANK

If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable wa

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ter therein, during the first THREE years after initial installation, the warrantor will supply a complete new American water heater of equivalent size 

and current model.  Some government agencies are requiring energy efficient standards for water heaters.  In the event regulations prohibit sale 

of a model of equivalent size and construction, American Water Heater Company will provide a model which complies with the regulations of your 

area, in which case the consumer will be charged the difference in price between the like replacement and the energy efficient model required.  

The warranty on the replacement water heater will be limited to the unexpired term of the original warranty

.

2.  

ALL OTHER PARTS

If within ONE year after initial installation of this water heater, any part or portion shall prove upon examination by the warrantor to be defective in 

material or workmanship, the warrantor will repair or replace such part or portion at its option.

3.  

CONDITIONS AND EXCEPTIONS

This warranty shall apply only when the water heater is installed in accordance with local plumbing and building codes, ordinances and regulations, 

the printed instructions provided with it and good industry practices.  In addition, a temperature and pressure relief valve, certified by A.G.A./CGA 

and approved by the American Society of Mechanical Engineers, must have been installed.

 a.  This warranty shall apply only when the heater is:

 

(1) 

used at temperatures not exceeding the maximum calibrated setting of its thermostat;

 

(2) 

used at water pressure not exceeding the working pressure shown on the heater;

 

(3) 

filled with potable water, free to circulate at all times and with the tank free of damaging water sediment or scale deposits;

 

(4) 

used in a non-corrosive and non-contaminated atmosphere;

 

(5) 

used with factory approved anode(s) installed;

 

(6) 

in its original installation location;

 

(7) 

in the United States, its territories or possessions, and Canada;

 

(8) 

sized in accordance with proper sizing techniques for commercial and/or residential water heaters;

 

(9) 

bearing a rating plate which has not been altered, defaced or removed, except as required by the warrantor;

  (10) 

used in an open system or in a closed system with properly sized and installed thermal expansion tank;

 

(11) 

operated with properly installed dirt leg;

  (12) 

fired with the fuel for which it was factory built;

  (13) 

fired at the factory rated input;

  (14) 

operated with the inner and outer combustion chamber doors in place.

 b.  Any accident to the water heater, any misuse, abuse (including freezing) or alteration of it, any operation of it in a modified form, any use of  

  

insulation blankets, or any attempt to repair tank leaks will void this warranty.

 c.  This warranty is void if a device acting as a backflow prevention device (check valves etc.) is installed in the cold water supply the heater is 

connected to, unless an effective method of controlling thermal expansion is also installed at the heater(s) and operational at all times.  The 

relief valve installed on the heater is not an acceptable method.

4.  

SERVICE AND REPAIR EXPENSES

Under the limited warranty the warrantor will provide only a replacement water heater or part thereof.  The owner is responsible for all other costs.  

Such costs may include but are not limited to:

 a.  Labor charges for service removal, repair or reinstallation of the water heater or any component part;

 b.  Shipping, delivery, handling, and administrative charges for forwarding the new heater or replacement part from the nearest distributor and  

  

returning the claimed defective heater or part to such distributor.

 c.  All cost necessary or incidental for any material and/or permits required for installation of the replacement heater or part.

5.  

LIMITATIONS ON IMPLIED WARRANTIES

Implied warranties, including the warranty of merchantability imposed on the sale of this heater under state or provincial law are limited to one (1) 

year duration for the heater or any of its parts.  Some states and provinces do not allow limitation on how long an implied warranty lasts, so the 

above limitation may not apply to you.

6.  

CLAIM PROCEDURE

Any claim under the warranty should be initiated with the dealer who sold the heater, or with any other dealer handling the warrantor’s products.  If 

this is not practicable, the owner should contact:

 

U.S. Customers

 

American Water Heater Company

 

PO Box 1597, 500 Princeton Road

 

Johnson City, TN 37605

 a.  The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor.

b.  Dealer replacements are made subject to in-warranty validation by warrantor.

7.  

DISCLAIMERS

NO OTHER EXPRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY 

OF THE HEATER OR THE INSTALLATION, OPERATION, REPAIR OR REPLACEMENT OF THE HEATER. THE WARRANTOR SHALL NOT BE RE

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SPONSIBLE FOR WATER DAMAGE, LOSS OF USE OF THE UNIT, INCONVENIENCE, LOSS OR DAMAGE TO PERSONAL PROPERTY OR OTHER 

CONSEQUENTIAL DAMAGE. THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY 

PERSONS OR PROPERTY, WHETHER DIRECT OR INDIRECT, AND WHETHER ARISING IN CONTRACT OR IN TORT.

a.  Some states or provinces do not allow the exclusion or limitation of the incidental or consequential damage, so the above limitations or  

 

exclusions may not apply to you.

b.  This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or province to province.

Fill in the following for your own reference. Keep it. Registration is not a condition of warranty. The model and serial number are found on the heater’s rating plate.

Model No.  _________________________________ Serial No. ________________________________ Date Installed ______________________

Dealer’s 

Name

 _________________________________________________________________________________________________________

Dealer’s Address __________________________________________________________________ Phone No. ___________________________

City and State/Province

 ______________________________________________________________

Zip/PostalCode

 _______________________

KEEP THIS WARRANTY POSTED ADJACENT TO THE HEATER FOR FUTURE REFERENCE

Summary of Contents for ABCG3

Page 1: ...R FUTURE REFERENCE P O Box 1597 500 Princeton Road Johnson City TN 37605 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficient water heater from American Water Heater Company We appreciate your confidence in our product PRINTED 0609 197935 001 ANSI NSF 5 ...

Page 2: ...7 75 70 cm NA NA 1 50 1 50 1 50 1 50 NA NA 1 50 1 50 1 50 1 50 750 Lbs 341 Kg 862 Lbs 391 Kg A BCG3 85T360 s 365 000 BTU Hr 107 kW Hr 85 Gal 322 L 79 50 202 cm 4 50 12 cm 70 25 178 cm 62 50 159 cm 22 50 57 cm 23 58 cm 3 4 3 4 63 00 160 cm 8 20 cm 27 75 70 cm 1 50 1 50 1 50 1 50 1 50 1 50 1 50 1 50 1 50 1 50 1 50 1 50 725 Lbs 329 Kg 833 Lbs 379 Kg A BCG3 100T390 s 390 000 BTU Hr 114 kW Hr 100 Gal 3...

Page 3: ...32 Electrical Servicing 32 Replacement Parts 32 Effikal Flue Damper Troubleshooting Guide 33 Operational Checklist 34 Limited Warranty 35 Page FOREWORD These designs comply with ANSI Z21 10 3 CSA 4 3 as an automatic circulating or automatic storage tank type water heater Heaters having an input of 305 000 89 Kwh 365 000 107 Kwh and 390 000 117 Kwh Btuh with a recovery rating of 277 3 gph 1049 Lph ...

Page 4: ...y explosive and heavier than air It collects first in the low areas making its odor difficult to detect at nose level If LP gas is present or even suspected do not attempt to find the cause yourself Go to a neighbor s house leaving your doors open to ventilate the house then call your gas supplier or service agent Keep area clear until a service call has been made At times you may not be able to s...

Page 5: ... elevation Correct orifice sizing and parts may be obtained from American Water Heater Company When ordering be sure to state the model number and the altitude of the location where the water heater is being installed Upon completion of derating of the heater adjustment to the gas pressure regulator may be required See CHECKING THE INPUT section in this manual for inlet and manifold pressure requi...

Page 6: ... a problem with the damper the Service Switch can be placed in the HOLD OPEN DAMPER position When the switch is placed in the HOLD OPEN DAMPER position the damper disc will rotate to the open position and the heater may be used until vent assembly is repaired or replaced DO NOT turn the damper disc manually damage will occur to the drive assembly if operated manually Refer to TESTING DAMPER OPERAT...

Page 7: ...gure 6 and Table 2 The following units are approved for installation with side rear and ceiling clearances as indicated below The National Sanitation Foundation also recommends circulation of 180 F 82 C water Where this is done the circulation should be very gentle so that it does not cause any unnecessary turbulence inside the water heater The circulation should be just enough to provide 180 F 82...

Page 8: ...ails of tank cleanout procedure AIR REQUIREMENTS REFER TO THE CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 WARNING KEEPAPPLIANCEAREACLEARAND FREE OF COMBUSTIBLE MATERIALS GASOLINEAND OTHER FLAMMABLES VAPORS AND LIQUIDS DO NOT OBSTRUCT THE FLOW OF COMBUSTION OR VENTILATING AIR WARNING FOR SAFE OPERATION PROVIDE ADEQUATE AIR FOR COMBUSTION AND VENTILATION AN INSUFFICIENT SUPPLY ...

Page 9: ...ING OR RISKS OF FIRE AND ASPHYXIATION Heater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters See table 3 TECHNICAL DATA VENTING This water heater must be vented in compliance with all local codes the current edition of the National Fuel Gas Code ANSI Z223 1 and with the ...

Page 10: ... 7 154 000 2 Ft 7 7 7 7 7 6 6 6 154 000 3 Ft 7 7 7 6 6 6 6 6 Numbers Combined Input of Heaters in Thousands of Btuh Manifold and Common Vent Diameter in inches 2 308 10 10 10 8 8 7 7 7 3 462 12 12 12 10 10 10 8 8 4 618 14 14 12 12 12 10 10 10 MODEL BCG380T1806_ BCG3100T1996_ BCG380T1996_ A BCG3100T2006_ Input 180 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btu...

Page 11: ...BCG365T3008_ Input 305 000 Btuh Total Vent Height Feet Draft Hood 8 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 315 000 1 Ft 10 10 10 10 10 10 305 000 2 Ft 10 10 10 10 10 10 8 8 365 000 3 Ft 10 10 10 10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16...

Page 12: ... THE WATER HEATER THE RELIEF VALVE S MUST NOT BE REMOVED OR PLUGGED ASME ratings cover pressure relief capacities ANSI ratings cover release rate with temperature actuation In addition to the appliance relief valve each remote storage tank which may be used in conjunction with this appliance shall also be installed with a properly sized rated and approved combination temperature ANSI and pressure ...

Page 13: ...IMPROPER OPERATION FIRE OR EXPLOSION IF COPPER SUPPLY LINES ARE USED THEY MUST BE INTERNALLY TINNED AND CERTIFIED FOR GAS SERVICE BEFOREATTACHING THE GAS LINE BE SURE THATALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 11 THE DIRT LEG MUST BE FIGURE 12 RE...

Page 14: ...OSE DISCONNECT THE HEATER AND ITS MANUAL GAS SHUT OFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SUPPLY PRESSURE TESTING EXCEEDING 1 2 PSIG 3 5 kPa GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1 2 PSIG 3 5 kPa OR LESS THE APPLIANCE NEED NOT BE DISCONNECTED BUT MUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS Shut off VALVE G...

Page 15: ...HOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROLWARNING ON PAGE 25 IF HIGHER PREHEATTEMPERATURESARE NECESSARYTO OBTAINADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES HORIZONTAL STORAGE TANK AND FORCED CIRCULATION ...

Page 16: ...E CLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE TAKEOFF IN THE SANITIZING LOOP CONTROL SHOULD BE SET AT 185 F 85 C NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK TEMPERED WATER LOOP IF USED C...

Page 17: ... in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject to freezing conditions DO NOT REDUCE BLOCK OR PLUG THE DISCHARGE OPENING OF THE VALVE CIRCULATING RETURN LINE ...

Page 18: ...TE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE CONNECTIONS TEMPERED WATER LOOP IF USED CONNECT TO POINT R STOREDTEMPERATUREWATERLOOP IFUSED CONNECT TO COLD WATER INLET CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTER CHECK VALVE OR W...

Page 19: ... WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURESARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSET A ...

Page 20: ...R OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN AMERICAN T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CONTROL IF BUILDING CIRCULATING LOOP IS USED CONNECT TO AN OPENING NEAR THE BOTTOM OF THE TANK CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALV...

Page 21: ...URAL PROPANE 1050 2500 21 1 SEC 50 3 SEC 199 000 NATURAL PROPANE 1050 2500 19 0 SEC 47 4 SEC 250 000 NATURAL PROPANE 1050 2500 15 1 SEC 35 3 SEC 251 000 NATURAL PROPANE 1050 2500 15 06 SEC 35 1 SEC 275 000 NATURAL PROPANE 1050 2500 13 75 SEC 32 2 SEC 305 000 NATURAL PROPANE 1050 2500 12 4 SEC 29 5 SEC 365 000 NATURAL PROPANE 1050 2500 10 4 SEC 24 7 SEC 390 000 NATURAL PROPANE 1050 2500 9 5 SEC 22 ...

Page 22: ...OAVOIDRISKOF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THEAREAMUSTBE WELLVENTILATEDANDALLSOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUST HAVE BEEN IN THE OFF POSITION FOR AT LEAST 5 MINUTES This waiting period is an important safety step Its purpose is to permit gas that may have accumulated in the combustion cha...

Page 23: ...23 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING ...

Page 24: ...24 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE ...

Page 25: ...mbing authority The water temperature is controlled by a thermostat Fig 3 which has two sensing elements One sensor is located near the top of the tank and the other is near the center The thermostat is set in the lowest position before the heater leaves the factory The thermostat temperature dial Fig 3 is accessible by removing the control cover The dial is adjustable and may be set for 120 F 49 ...

Page 26: ... MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sections PILOT BURNER For access to pilot unfasten two screws to burner cover and remove Locate the burner with pilot and remove screw holding burner to manifold Unfasten pilot tubing from valve and slide out burner and pilot S...

Page 27: ... a pressure gauge or a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interval 3600 X H Btuh T T Time in seconds to burn one cubic foot of gas H Btu s per cubic foot of gas Btuh Actual heater input Example Using BTRC 199 heater T 15 8 seconds H 1050 Btu Bt...

Page 28: ...he heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reasons CAUTION Unauthorized removal of the anode s will void the warranty For further information contact your dealer ANODE ROD INSPECTION The heater tank is equipped with anode rods to provide corrosio...

Page 29: ... that main manual gas shut off valve is fully open and that gas service has not been interrupted Check that after following the appliance OPERATING INSTRUCTIONS the Top Knob of the appliance gas valve is in ON position Check electrical supply to the appliance for possible blown or tripped fusing or power interruption Is the water temperature in tank below the thermostat dial setting on the applian...

Page 30: ...s 4 Blown fuse or circuit breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4 1 All Times that High Limit is closed 4 2 Calling for Heat Open or Opening 4 3 During Combustion Damper Open B FLUE DAMPER CLOSED Unit is not calling for heat and damper disc ...

Page 31: ...slower Call service agent Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call service agent Install draft hood or baffles as one or more flue baffles furnished with unit Water temperature too hot Thermostat set too high Set thermostat to a lower setting Heater makes sounds sizzling Condensation on outside of tank normal Rumbling Sediment...

Page 32: ...tive method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to ...

Page 33: ...33 NOTES ...

Page 34: ...34 NOTES ...

Page 35: ...35 NOTES ...

Page 36: ...36 P O Box 1597 500 Princeton Road Johnson City TN 37605 ...

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