AmeriGlide Titan Incline Lift, Installation Manual

Page 1: ...INSTALLATION Titan Incline Lift ...

Page 2: ...echnicians already trained on this kind of equipment 2 Technical training must be attempted at AmeriGlide before servicing any of their equipment 3 Every components shall be provided by the lift manufacturer 4 Make sure to have all required parts and tools ...

Page 3: ...3 MAIN COMPONENTS 1 PLATFORM 2 HAND RAIL 3 VEHICULE COMMANDS 4 SAFETY ARM 5 SAFETY FLAP 6 UNDER PAN 7 GUIDE RAILS 8 EMERGENCY MOVING DEVICE 9 CUT OFF 10 TOP LANDING CALL STATION ...

Page 4: ...OLUMN INSTALLATION a Remove column front facia by removing perimeter b Remove the motor gearbox assembly c Locate column lower corner with the last step bullnose d Use no 12 wood screw for column anchoring ...

Page 5: ...stall self supporting legs on each step These legs shall be evenly distributed the same way as the stud would be located in a standard wall The maximum spand between 2 legs is 16 a Locate the legs on each step plumb b Use all mounting holes c Use only specified anchors on the installation drawing d Use 20 UNC screw for rail mounting on the legs Anchors legs example ...

Page 6: ...he metal bracket RACCORD already installed on the column a Place the rail assembly on the wall b Screw the rail Raccord to the upper rail end c Locate anchoring structure in the supporting wall d Screw each Rail into each anchoring structure e Use only no 12 wood screw for wooden stud wall f Use only 20 UNC for steel structure g Reinstall metal covers Anchoring Structure Example ...

Page 7: ...all c Slide the bolts in the arc shaped slots d Make sure all wheels are running on the rail surface otherwise adjust chariot accordingly Tight in place and add cotter pins on each bolt e Attach the lifting chain to the safety brake using the 50 quick link provided with the chain f Install the upper mechanical stop g Remove the brake lock screw Front panel will not fit otherwise h Make all electri...

Page 8: ...9 UPPER MECHANICAL STOP ...

Page 9: ...r arm was installed e Install the gas spring or linear actuator on the upper arm lever f Install the flaps cables on both arms and adjust so those flats are more than 45 with the horizontal in the uppermost position g Adjust the arm switch in such way that electrical circuit is opened when one of the arms is more than 15 with the horizontal NOTE MANUAL ACTION VEHICULE REQUIRE GAS SPRING AUTOMATIC ...

Page 10: ...ht 250 LBS c Adjust all floor level switches so that a 15 will open the circuit NOTE MANUAL ACTION VEHICULE REQUIRE GAS SPRING AUTOMATIC ACTION REQUIRE LINEAR ACTUATOR FINALIZING a Install the lower call station b Rout the electrical power to the cut off c Install screw covers on rails d Install front platform cover ...

Page 11: ...12 INSPECTION Titan ...

Page 12: ... couple of complete travels of the elevator SAFETY BRAKE TEST a Jam the lowering of the vehicule with the means of a 2X4 stud about 1M long b Lower the platform frame against the stud in order to create a chain loose c Stay away from the platform trajectory and wipe out the stud with the means of a rope d Platform must stop in less than 60mm measured along the travel line e Chain must be still loo...

Page 13: ...14 MANUAL MOVING OF THE PLATFORM ...

Page 14: ...ge the battery bank c Make sure the electrical connections are connected such as the red terminal is on the positive electrode and the black on the negative terminal d Using an ampmeter measure the charging current on the red wire e If current is over 1 2A chargers are fine f Once the battery are charged the pilot light must remain off ...

Page 15: ...ure explains how to test the protection in case of failure This procedure must be followed only by certified technicinans DANGER THIS TEST PROCEDURE WILL CAUSE ELEVATOR MOUVEMENT SAFE SECURE HOISTWAY AND ADVISE EVERY PERSONS SURROUNDING THE PLATFORM ...

Page 16: ... Z4 button e Connect one end of a jumper to the terminal 60 f Call for an upper landing connect the other end of the jumper to the terminal 68 and press the E Stop g Lift should stall immediately h Remove jumper between terminal 60 and 68 i Reset the controller by pressing the Z4 button j Disconnect the wire from terminal 65 k Call for an upper or lower landing l Lift should stall about second aft...

Page 17: ...ately e Reset the controller by pressing Z4 on the PLC f Call for an upper landing and activate the upper safety flap the same way it would hit an obstacle by moving upward g Lift should stall and code à fault h Remove jumper between terminals 60 and 67 i Reset controller by pressing Z4 on the PLC j Remove wire from terminal 64 k Call for an upward move lift should stall after 0 5 sec and code a f...

Page 18: ...tely e Reset the controller by pressing Z4 on the PLC f Call for a lower landing and activate the upper safety flap the same way it would hit an obstacle by moving downward g Lift should stall and code à fault h Remove jumper between terminals 60 and 66 i Reset controller by pressing Z4 on the PLC j Remove wire from terminal 63 k Call for an downward move lift should stall after 0 5 sec and code a...

Page 19: ...negative terminal from an ohmmeter to the negative terminal of the battery bank Measure electrical resistivity between battery negative terminal and Electrical enclosure mounting plate Ternimanl 61 into each contrôller Metallic points around each switch Metallic points around call station Ruide Rails Platform frame Underpan Flap Column Each meausre must be under 0 3Ω ...

Page 20: ...21 MAINTENANCE Titan Incline ...

Page 21: ...k safety arms movement and limits switches Cut over 15 Deg Check safety flaps movements and limits switches Cut under 45 Deg Check if phone is working proprely Make a safety brake test Test E Stop in motion lift should stall immediately and chime should be heard UNDER PAN No foregin debris is located inside the underpan Underpan is free of movement in any direction Check and test all safety switch...

Page 22: ...TTE Inspect lifting chain Inspect chain drive pignon Inspect chain guide and change if any wear can be seen Inspect controller general condition cleanness no modification Cleanness of power contactor contacts Battery terminal No corrosion Battery Bank No Leak Battery are not swollen Check call station functionality Make a cab command priority test Remove any foreign debris in the chain compartment...

Page 23: ...24 USER MANUAL Titan Incline Lift ...

Page 24: ...y Do not use in case of flooding This unit is not dedicated to be used in a humid place Kid should not use this lift unless it is a pediatric dedicated unit Never go under the lift Never modify the lift without the manufacturer approval Any modification on the stair shaft is prohibited after lift installation Never try to repair the lift by yourself A biannual maintenance is recommended for a safe...

Page 25: ...26 RATING PLATE ...

Page 26: ...or need Customer and ergo therapist are responsible to ensure this unit suit the needs of the limited mobility user Also Architect and building engineer are responsible to ensure this unit suit the building code and structure strength Always try disable lift before purchasing any order is assumed to be in conformity with local building codes and will be delivered as ordered Dealers and installers ...

Page 27: ...28 Components 1 PLATFORM 2 HAND RAIL 3 VEHICLE COMMANDS 4 SAFETY ARM 5 SAFETY FLAP 6 UNDER PAN 7 GUIDE RAILS 8 EMERGENCY MOVING DEVICE 9 CUT OFF 10 TOP LANDIN CALL STATION ...

Page 28: ...29 MANUAL MOVING OF THE PLATFORM ...

Page 29: ...he best maintenance you can do is to keep your lift clean Clean rails as often as possible in order to prevent dust accumulation on guide wheels USE Call the lift by using the call station Unfold the floor Roll on the lift with your wheelchair facing front Put your parking brake on your wheelchair Unfold safety arms Use the commands to reach the other landing Hold untill the vehicule has reached t...

Page 30: ...it is too difficult for the user depending on its disability The electrical option is using the same commands for all operations Any commands asking for a move beyond the travels limits will activate the floor and arm A command to the other landing of a folded lift will unfold the lift for boarding A command to the current landing will fold the floor and arm along the supporting wall ...

Page 31: ...f a contact with any object along the travel the lift should stall this motion and allow for a backward movement of the lift This mean the user will be able to free the obstruction The first thing to do in the event of an irresponsive lift is to check all safety edges and free any obstruction ...