Ametek Chandler Engineering 1910, Instruction Manual

Page 1: ...ber Model 1910 Original Instructions Revision B September 2019 P N 19 0175 CE S N ____________ 2001 N Indianwood Ave Broken Arrow OK 74012 Telephone 918 250 7200 Fax 918 459 0165 E mail chandler sales ametek com Website http www chandlereng com ...

Page 2: ...on of this manual the publisher assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks and or registered trademarks AMETEK CHANDLER ENGINEERING These trademarks or registered trademarks and stylized logos are all owned by AMETEK Inc All other company...

Page 3: ... 1 Front Panel Controls 2 1 Touchscreen Controls 2 2 Navigation Keys 2 2 Content Region 2 2 Instrument Control Soft Keys 2 2 To Set a Controller Set Point 2 3 To Enter a Schedule 2 4 Operating the Curing Chamber 2 10 To Apply Heat To Cylinder 2 10 To Cool Cylinder at End of Test 2 10 Empty the Chamber of Oil 2 11 Removing the Cylinder Plug 2 11 Remove the hoist Removing the Sample Rack 2 11 Sectio...

Page 4: ...T 2 TABLE OF CONTENTS This page is intentionally left blank ...

Page 5: ...ead and the cylinder is filled to expel air Heat and pressure is applied to the cylinder in accordance with applicable schedules of API Spec Maximum pressure and temperature are maintained until shortly before the end of the curing time specified The temperature is then reduced pressure is released and the test specimens are removed for testing Description Safety features are incorporated into the...

Page 6: ...nment Indoor Use Altitude 6561 6 ft 2000m Temperature 5 40 C 41 104 F Relative Humidity 0 to 95 non condensing Pollution Degree Category 2 Weights and Dimensions Dimensions 80in 203cm high x 33in 83cm wide x 31in 78cm deep Shipping Dimensions 87in 221cm high x 44in 112cm wide x 42in 107cm deep Net Weight 1 462 lbs 663 kg Shipping Weight 1 737 lbs 788 kg Note Must use a lifting device i e forklift ...

Page 7: ...afety of the instrument may be impaired In case of malfunction unplug power cords from the voltage source Always disconnect main power to the instrument before attempting any repair Never replace the power cord with an inadequately rated power cord Post signs where the instrument is being operated to warn non operating personnel Where appropriate PPE when operating the instrument especially in res...

Page 8: ... Conductor Terminal Hazardous Voltage Inside Disconnect power before opening Hot Surface Do Not Touch Allow to cool before servicing Documentation must be consulted in all cases where this caution symbol is marked Pinch Point Don t touch rotating parts On Control Switch Off Control Switch ...

Page 9: ...t of problems your local sales representative will be able to help or you can contact the personnel at Chandler Engineering using the following Telephone 918 250 7200 FAX 918 459 0165 E mail chandler sales ametek com Website www chandlereng com ...

Page 10: ...P 6 PREFACE This page is intentionally left blank ...

Page 11: ...red to operate the instrument are dry compressed air at 100 psi 700 KPa 200 240 volt single phase 50 Hz 60 Hz 40 ampere capacity Tools and Equipment Required A standard maintenance or mechanics tool set is adequate for the installation operation and maintenance of the instrument An accessory torque wrench is provided Preparing for Operation Prior to operating this instrument the technician should ...

Page 12: ...1 2 SECTION 1 INSTALLATION This page is intentionally left blank ...

Page 13: ...ument you should study the drawings in this manual Front Panel Controls 1 Chamber Pressure Gauge 2 Touchscreen Instrument Controller 3 Over Temperature Indicator 4 Chamber Thermocouple Connection 5 Pressure Release valve 6 Heater Indicator 7 Heater Switch 8 Power Switch 1 2 3 4 5 7 8 6 ...

Page 14: ...n is active Fill When active oil is pushed from the Reservoir to the Chamber This button must be active to pressurize the Chamber Drain When active oil is pushed from the Chamber back to the Reservoir This button must be inactive to pressurize the Chamber Pump This button will activate deactivate the pump used to pressurize the Chamber Pressing this button when the Pressure Controller is active ha...

Page 15: ...Manual Mode Displays the current control mode Indicates Manual Mode the Set Point is in Percent Output 0 100 for Temperature or 100 for Pressure Indicates Automatic Mode the Set Point is in Units When a Schedule is started the control is automatically placed in Automatic Mode Units the currently calibrated units of the Channel Current Value a live reading of the input Output Indicator Indicates th...

Page 16: ... Changing this Set Point has no effect while a Schedule is running Events Screen The Events Screen displays Events from the Controller and the current status of the Alarms Events can be Informational Schedule Started Schedule Stopped etc Warnings such as an Alarm Condition no longer exists but the Alarm is unacknowledged etc and Errors Active Alarms etc The Events Navigation key displays an icon w...

Page 17: ...ot around the screen Range Auto scale each Y Axis from 0 to the highest historical value of each channel Auto Auto scale the Y Axis from 0 to the maximum for each channel Clear Clears the historical data Visibility Shows or Hides the currently selected Channels select the channels from the list above this button ...

Page 18: ...tly displayed schedule the user is prompted to save and load a default schedule Open Load a previously saved schedule Save Save the currently displayed schedule to a file Upload Send the currently displayed schedule to the controller Download Read the schedule from the controller the user is prompted to save Controller Selection Select a Controller to populate the Step Selection list Step Selectio...

Page 19: ... in order There is a maximum of 13 segments o Step Type Options are Time to Set Point From the current set point ramp to the Target Set Point over the Step Time and then Dwell maintain the Set Point for the Dwell Time Step Time and Dwell Time can be zero Ramp at Rate From the current set point ramp to the Target Set Point at the Ramp Rate and then Dwell maintain the Set Point for the Dwell Time Dw...

Page 20: ...d usage are compensated for in order to keep your instrument compliant with API specifications Configure Alarms This tab allows the operator to configure Alarms When configuring alarms the following should be considered Temperature uses Input Signal TC1 Wall Temperature uses Input Signal TC2 Pressure uses Input Signal AI1 Output DO2 controls the Pump should be disabled on a High Pressure Alarm Out...

Page 21: ...SECTION 2 OPERATION 2 9 Help Screen The Help Screen displays this manual ...

Page 22: ...t fumes at high temperatures 9 Activate the Pump Soft Key to Pump the chamber to the desired curing pressure Alternatively enter the desired starting pressure as the Pressure Set Point Warning This pressure vessel is designed to operate at pressures that are considerably above 10 150 psi 70 MPa Therefore we recommend that the operators shall take all possible safety precautions to reduce the possi...

Page 23: ... 4 Open the chamber Loosen the set screws and turn the seal shaft and plug counterclockwise with the handles Do not remove the ring Removing the Cylinder Plug 1 Hook the hoist to the cylinder plug hook and lift slowly 2 Lower the plug using the hoist to a stable work platform 3 Remove the hoist hook from the cylinder plug hook Remove the hoist Removing the Sample Rack 4 Hook the hoist to the sampl...

Page 24: ...2 12 SECTION 2 OPERATION This page is intentionally left blank ...

Page 25: ... five drops per minute when the pump is operating 5 Cool down the equipment prior to servicing as the surfaces will be hot 6 Clean exterior surfaces of the instrument as required using mild soap and water Dry all surfaces thoroughly and do not soak vents fan or back electrical panel with water 7 Keep all test cell surfaces exposed to cement coated with a thin layer of grease This reduces the chanc...

Page 26: ...k Plug Seal Surface Test by Qualified Technician Pressure Gauge Check Calibration Calibrate by Qualified Technician Thermocouple Circuits Check Calibration Calibrate by Qualified Technician Lubrication Lubricate Plug Threads Rupture Disk Replace Pump Lubricator Replace Oil in Lubricator Heaters Test by Qualified Technician ...

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Page 28: ...ck Program Won t Hold Pressure Pressure Relief Valve External Leak Rupture Disk Pneumatically Controlled Pressure Relief Valve Close Tighten Connections Replace Check for Leaks Can t Release Pressure Pressure Release Valve Replace Will Not Pump Computer Turn on Erratic Temperature Thermocouple Socket or Plug Computer Clean Configure Cylinder Plug Leaking Plug Loose Seal Dirty or Damaged Set Screws...

Page 29: ...4 2 SECTION 4 TROUBLESHOOTING GUIDE This page is intentionally left blank ...

Page 30: ...40A TYPE D DIN 2P C16390 CONTROLLER LIMIT EZ ZONE 1 32 C16981 THERMOCOUPLE TYPE J BOLT ON C17096 XDCR PRESSURE 40KPSI AE F250 C BENDIX PTIH 10 6P C18036 DISK RUPTURE 25500 PSI 250 IN CE P 2380 JACK PNL TC 1 12 SQ FACE 07 1273 CABLE ASSY POWER 200 240 VAC To ensure correct part replacement always specify Model and Serial Number of instrument when ordering or corresponding ...

Page 31: ...5 2 SECTION 5 REPLACEMENT PARTS This page is intentionally left blank ...

Page 32: ...atics Drawing Number Description 1910 CE Model 1910 CE Curing Chamber 19 0090 CE Model 1910 CE Curing Chamber 19 0095 CE Cylinder Assembly 19 0096 CE Schematic Piping 19 0097 CE Schematic Wiring 19 0107 Modified Bridgman Seal 19 0120 CE Reservoir Assembly 19 0750 CE Electronics Assembly ...

Page 33: ......

Page 34: ...0175 CE MANUAL 1910 CURING CHAMBER 1 EA 6 1910 CE TEST PROC TEST CURING CHAMBER 1 EA A 1 A BREAK EDGES DEBURR UON DIMS ARE IN INCHES 1 PLC 0 030 2 PLC 0 010 3 PLC 0 005 ANGL 1 2 SURFACE FINISH 63 RMS THIRD ANGLE PROJECTION 8 6 2018 8 14 2018 8 6 2018 SHEET 1 OF 1 TITLE BLOCK REV 3 CHANDLER ENGINEERING SIZE D REV B MODEL 1910 CE CURING CHAMBER PN 1910 CE PROJ 1910 DRAWN JJM MFG ADMN ENGR JJM TYPE S...

Page 35: ...0754 TEE HIP SS 1 4T 60000PSI 2 48 P 2168 GLAND SS 3 4 16RHX3 8HPT 2 49 P 0269 BUSHG BRS RDCG 1 8FPX3 8MP WH 1 50 P 1246 ELBOW BR 1 8MPX1 4T 1 51 P 1244 CONN BRS 1 4TX1 8MP SW 2 52 C17278 CONN BRS 1 2MPX1 4T SW 1 53 P 1265 TEE UNION BR 1 4T 3 54 P 0249 PLUG BR 1 8MP HEX WH 1 55 C17289 CONN BRS 1 2MPT X 3 8T SW 1 56 C17293 ADAPTER SS 3 8HPX3 8HPT HIP 1 57 P 3199 CONN BRS 3 8MPX3 8T SW 1 58 C14023 L...

Page 36: ...CURING CHAMBER CE PN 19 0090 CE PROJ 19 DRAWN JJM MFG ADMN ENGR JJM TYPE STRUCT THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY LLC REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY AUTHORIZED BY THE OWNER IS FORBIDDEN THE HOLDER AGREES TO RETURN THE DOCUMENT TO THE OWNER ON DEMAND COPYRIGHT BY CHANDLER ENGINEERING COM...

Page 37: ...OUPLE TYPE J BOLT ON 1 EA 16 07 0387 HEATER STRAP 1910 STD 1 EA 17 C17244 SCREW HHCS SS 10 32X0 500 HEX 3 EA 18 H 25 019 SCREW HHCS SS 1 4 20X0 750 HEX 1 EA 19 19 0093 CE STEN STENCIL 19 0093 CE REF EA 20 H 75 001 NUT HEX CD 3 4 10 12 EA 21 C18016 HEATER CIR 4000W 240V 12X6 5 LEADS 2 EA 22 P 2169 COLLAR SS 3 8 24LHX1 2LG 1 2OD 2 EA 23 P 2168 GLAND SS 3 4 16RHX3 8HPT 2 EA 24 19 0095 CE TEST PROC TE...

Page 38: ...CHANDLER ENGINEERING ...

Page 39: ...PS1 TB4 CHASSIS GROUND TB5 TB2 TB1 TB3 RCP1 HMI1 P1 P18 CHASSIS GROUND NOTE THIS WIRE MUST BE SECURED FIRST WITH ITS OWN FASTENER TL1 TC2 TC1 TB4 TB5 TC3 P11 P12 P5 P6 P3 P7 CHANDLER ENGINEERING ...

Page 40: ...P1 P7 P11 PLC1 P3 P18 P12 P5 P6 CHANDLER ENGINEERING ...

Page 41: ...CHANDLER ENGINEERING ...

Page 42: ...S 1 4MPX1 4T SW 3 EA A 1 A BREAK EDGES DEBURR UON DIMS ARE IN INCHES 1 PLC 0 030 2 PLC 0 010 3 PLC 0 005 ANGL 1 2 SURFACE FINISH 63 RMS THIRD ANGLE PROJECTION 8 3 2018 8 13 2018 8 3 2018 SHEET 1 OF 1 TITLE BLOCK REV 3 CHANDLER ENGINEERING SIZE B REV B RESERVOIR ASSEMBLY OIL PN 19 0120 CE PROJ 19 DRAWN JJM MFG ADMN ENGR JJM TYPE STRUCT THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HER...

Page 43: ... 0103 PANEL LABEL CHAN80 1 23 H 6015 SCREW THMS SS 6 32X0 375 PHIL 4 24 C13979 FILTER POWER LINE 10A 250VAC 1 25 H 6041 NUT KEPS SS 6 32 8 26 C17832 PLUG TERM BLOCK 5 POS 3 5MM MATES W C17825 1 27 C17829 PLUG TERM BLOCK 2 POS 3 5MM MATES W C17822 2 28 C17831 PLUG TERM BLOCK 4 POS 3 5MM MATES W C17824 1 29 C17835 PLUG TERM BLOCK 16 POS DUAL 3 5MM MATES W C17828 1 30 C17834 PLUG TERM BLOCK 12 POS DU...

Page 44: ...often are ________________________________________________ ______________________________________________________________________________ Other comments _________________________________________________________________ ______________________________________________________________________________ Contact us at our website www chandlereng com Email chandler chandlereng com cut out postcards on dott...

Page 45: ...cut out postcards on dotted lines ...

Page 46: ...abnormal usage faulty installation im proper maintenance or any repairs other than those provided by authorized Chandler Engineering personnel This warranty is in lieu of all other warranties expressed or implied and of all obligations or liabilities on its part for damages including but not limited to consequential damages following the use or misuse of instruments manu factured by Chandler Engin...