Ametek Land SDS, Installation Manual

Page 1: ...Slag Detection System i Q U A L I T Y C U S T O M E R S O L U T I O N S SDS INSTALLATION GUIDE PUBLICATION NO 813663 LANGUAGE ENGLISH ISSUE 2 DATE 06 NOVEMBER 2019 ...

Page 2: ...esponsibility of the assembler Protective Clothing Face and Eye Protection It is possible that this equipment is to be installed on or near to machinery or equipment operating at high temperatures and high pressures Suitable protective clothing along with face and eye protection must be worn Refer to the health and safety guidelines for the machinery equipment before installing this product If in ...

Page 3: ...s telephone number email address etc Design and Manufacturing Standards The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design manufacture and on site servicing of combustion environmental monitoring and non contact temperature measuring instrumentation Registered ISO9001 Management System approvals apply in the USA UK Calibration Laboratory UK...

Page 4: ... 3 3 Air Blower 3 4 3 4 Process Imaging Workstation 3 6 3 5 IO Module 3 6 4 Camera Location 4 1 5 System Interconnections 5 1 5 1 Cooling Water Connections 5 2 5 2 Purge Air Connections 5 3 5 3 Power Signal Connections 5 4 5 4 Workstation Network Connections 5 5 6 Software Installation 6 0 7 Maintenance 7 0 8 Spare Parts 8 1 Appendix Conduit Instructions ...

Page 5: ...es you to Monitor the level of slag present during the pouring of molten metal Improve production yields Lower slag content and improve steel quality Reduce maintenance on BOF EAF vessels Reduce energy costs SDS features include Automatic stream identification and tracking accurately identifies the stream and reduces background interference Alarms generated by SDS directly stop the tap before the ...

Page 6: ...Slag Detection System SDS SYSTEM OVERVIEW 2 Installation Guide 2 0 Fig 2 1 SDS System Overview ...

Page 7: ... 12 x 9 Motorised Focus Range 4m to infinity 13ft 3in to infinity Temperature Resolution 0 5 C at 800 C 0 9 F at 1472 F Accuracy 2 measured value Protection Rating IP65 Services Power Signal Cable Conduit from PSU Module Purge air from Air Blower Cooling Water Installation Dimensions See Fig 3 2 overleaf Components SDS 640 Camera SDS 640 Pan Tilt Assembly SDS 640 Protection Plate Air Purge Water J...

Page 8: ...3 2 Installation Guide Slag Detection System SDS Fig 3 2 SDS Camera Installation Dimensions ...

Page 9: ...amera and Image Processing Workstation UL Approved Fig 3 3 SDS Power Supply Unit PSU Module Specifications Refer to the SDS PSU UL Approved Installation Guide Publication Nº 813482 Connections AC Mains Power In Power Signal Cable Conduit to SDS Camera Ethernet Cable to Process Imaging Workstation ...

Page 10: ...e Mounted Blower Installation Guide Publication Nº 770 073 Weight 21 5 kg 47 3lb without cover 32 8kg 72 2lb with cover Connections AC Mains Power In 38 1mm 1 5in Air Hose to SDS Camera Purge Maximum Ambient Temperature 50 C 122 F Input Air Quality Use only in locations where the incoming air is not corrosive inflammable or explosive Installation Dimensions See Fig 3 6 Choice of supply voltages av...

Page 11: ...OUT COVER 21 5kg 47 lb WEATHER PROOF COVER 704 374 SLOT FOR WEATHER COVER PROOF COVER FASTENERS HERE SECURE WEATHER 3 6 0 1 4 1 4 9 0 1 9 3 741 29 WEATHER PROOF COVER WEIGHT 11 3 kg 25lb REMOVE THIS RAIN CAP FROM BLOWER UNIT REPLACE RAIN CAP WITH AIR PRE FILTER SUPPLIED BY LAND PT No 317 560 THE WEATERPROOF COVER 704 373 IS OPTIONAL NOT SUPPLIED WITH STANDARD PLATE MOUNTED BLOWER OPTION A OPTION B...

Page 12: ... SDS Server Software Fig 3 7 SDS Process Imaging Workstation Specifications Connections AC Mains Power In Ethernet Communications to SDS PSU Module and MOXA I O Temperature range Operating 0 to 35 C 32 to 95 F Storage 40 to 65 C 40 to 149 F Relative humidity maximum 10 to 80 non condensing ...

Page 13: ...dels 10 to 60 C 14 to 140 F Storage Temperature package included 40 to 85 C 40 to 185 F Note Ambient humidity must be non condensing and remain between 5 and 95 The relays may malfunction when operating in high condensation environments below 0 C 32 F Features DIN Rail Mounted Must be installed inside an enclosure Specifications IO Module Power Supply AC Input Voltage AC 100 240V 15 10 Input curre...

Page 14: ...n the vicinity Field of View FOV Target distance SDS Camera Camera location Refer to Figs 4 1 and 4 2 Make sure that the SDS Camera has an unobstructed view of the target In the SDS software make sure that the target is completely within the Field of View FOV Fig 4 1 SDS Camera Location and Target Distance Installation Guide 4 0 ...

Page 15: ...idth Height IFOV 2 1m 1 57m 3 2mm Distance 15m Width Height IFOV 3 15m 2 36m 4 9mm Fig 4 2 SDS Camera IFOV for various Target Distances Distance 13 1ft Width Height IFOV 33 1in 24 8in 0 05in Distance 16 4ft Width Height IFOV 41 3in 30 7in 0 06in Distance 24 6ft Width Height IFOV 61 8in 46 5in 0 09in Distance 32 8ft Width Height IFOV 82 7in 61 8in 0 13in Distance 49 2ft Width Height IFOV 124 0in 92...

Page 16: ...inity Make sure that the cooling water supply for the SDS protective jacket is installed and operating correctly before using the SDS in its chosen measurement location Check that the purge air supply for the SDS protective jacket is installed and operating correctly before using the SDS in its chosen measurement location Installation Guide 5 0 ...

Page 17: ... 40 C 104 F Maximum pressure 600 kN m 6Bar 100psi pH level 6 5 to 8 5pH Water hardness must be less than 150mg l Calcium Carbonate Water in Water Out Note Flow can be reversed Water Hoses Customer supplied Always use flexible hose to allow for pan tilt Hose internal diameter 10mm 0 39 in Secure to inlet and outlet connectors on SDS jacket with suitable clips Water Supply SDS ...

Page 18: ...r Blower Maximum ambient temperature 50 C 132 F Use only in locations where the incoming air is not corrosive inflammable or explosive Flow Rate 600l min 7800Gal hr User Guide Publication Nº 770 073 Air Hose Supplied PVC Hose Max length 30m 98 ft Hose internal diameter 38mm 1 5in Secure to SDS Jacket inlet and Blower outlet connectors with clips supplied ...

Page 19: ...t Conduit UL Approved Part Nº 813515 Straight M32 Male Fitting Conduit UL Approved Part Nº 813516 10m 30ft Power Signal Cable 8 way M16 Free 160degC Part Nº 813514 High Temperature Ethernet Cable Part Nº 813513 Refer to Appendix for Conduit fitting instructions Power Supply Refer to User Guide Publication Nº 813482 Air Water Supplies ...

Page 20: ...UL Approved Ethernet Patch Cable 5m 15ft Part Nº 806034 IO Module AMETEK Land Part Nº 813660 Moxa I O E1214 6DI 6 Relay Out 24V 188mA 24V PSU e g Phoenix Contact UNO PS 1AC 24DC 30WUL cUL DIN Rail Mounting Must be fitted inside closure to meet safety rating Slag Detection Signal Ethernet Cable Customer supplied CAT 5e or better Maximum length 100m 328ft Must be UL rated fittings to maintain UL rat...

Page 21: ...6 1 Installation Guide SDS Slag Detection System SOFTWARE INSTALLATION 6 Refer to the IMAGEPro SDS Software User Guide and Online Help ...

Page 22: ... regular basis Check for loose wiring or any other damage to cables and or conduits Check that the cooling water supply is within the recommended temperature and flow rate limits Check that the purge air supply is within the recommended temperature and flow rate limits Clean external surfaces with a clean damp cloth ...

Page 23: ...S 640 System 813216 SDS 640 Camera 813472 SDS 640 Pan Tilt Assembly 813477 SDS 640 Back Cap Assembly 813666 SDS 640 Spare Protection Plate 813478 SDS 640 PSU Module UL 813524 SDS 640 Air Purge Assembly 813517 SDS 640 Rugged Enclosure 813661 SDS 640 Cable Conduit Assembly 813660 SDS 640 System I O ...

Page 24: ...Slag Detection System SDS APPENDIX CONDUIT INSTRUCTIONS Installation Guide Appendix ...

Page 25: ......

Page 26: ...Slag Detection System SDS ...

Page 27: ...SDS Slag Detection System ...

Page 28: ... 417691 Email land enquiry ametek com www ametek land com AMETEK Land Americas 150 Freeport Road Pittsburgh PA 15238 U S A Tel 1 412 826 4444 Email irsales ametek com www ametek land com AMETEK Land China Service Part A1 A4 2nd Floor 1 No 26 Fute 3rd Road East Pilot Free Trade Zone 200131 Shanghai China Tel 86 21 5868 5111 ext 122 Email land enquiry ametek com www ametek land com AMETEK Land India...