Ametek LANDSCAN LSP-HD, Installation Overview

Page 1: ...Landscan LSP HD Infrared Linescanners i Q U A L I T Y C U S T O M E R S O L U T I O N S LANDSCAN LSP HD SYSTEM INSTALLATION OVERVIEW PUBLICATION NO 811372 LANGUAGE ENGLISH ...

Page 2: ...he user documentation supplied before installing and operating the equipment The safety of any system incorporating this equipment is the responsibility of the assembler Protective Clothing Face and Eye Protection It is possible that this equipment is to be installed on or near to machinery or equipment operating at high temperatures and high pressures Suitable protective clothing along with face ...

Page 3: ...vent damage during transit You must include a written report of the problem together with your own name and contact information address telephone number email address etc Design and Manufacturing Standards The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for the design manufacture and on site servicing of combustion environmental monitoring and non cont...

Page 4: ...Infrared Linescanning System Installation Overview Landscan LSP HD Blank ...

Page 5: ...rver and Client Software and one LSP HD IO Processor 2 12 2 9 Multiple Scanner Landscan Configuration with WCA Server and Client Software and multiple LSP HD IO Processors 2 14 3 Mounting Accessories 3 1 3 1 Basic Mounting Plate Part Nº 031 520 3 2 3 2 Water Cooled Air Purged Base Plate Part Nº 031 496 3 3 3 3 Right Angle Mounting Plate Part Nº 031 438 3 4 3 4 Enhanced Water Cooled Mounting System...

Page 6: ...INTRODUCTION 1 ...

Page 7: ... Verify that the mounting height allows the maximum product width to be covered by the maximum scan angle of 80 2 Make sure that you have the correct Cooling Water and Purge Air with associated Blower supplies set up and operational Connect these to the scanner mountings before installing it 3 Choose an installation location for the Power Supply Unit such that it is shielded from the process heat ...

Page 8: ...P address of the first scanner connected to avoid any address conflict in the network It is recommended to change the IP for the first scanner to 10 1 10 101 and the second scanner to 10 1 10 102 and so on This also avoids any address conflict problems if a spare or repaired scanner with a default IP address has to be integrated into an existing system If you have multiple Beckhoff IO units you wi...

Page 9: ...TYPICAL SYSTEM CONFIGURATIONS 2 ...

Page 10: ...Infrared Linescanning System Installation Overview Landscan LSP HD Blank ...

Page 11: ...ptional Right Angle Bracket Item 2a 031 438 Water Cooled Air Purged Base Plate 031 496 Optional Right Angle Bracket Item 2a 031 438 Enhanced Water Cooled Mounting System 800095 Light Industrial Housing with Air Purging Water Cooling 802664 Light Industrial Housing with non reflective heat shield 806578 Heavy Industrial Housing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Proc...

Page 12: ...rging Water Cooling 802664 Light Industrial Housing with non reflective heat shield 806578 Heavy Industrial Housing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3 Cable LSP HD Cable Low Temperature 15 m 805038 LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 3a Adapter Cable M12 to RJ45 Cable 0 5 m 805023 4 PSU LSP HD Industria...

Page 13: ...ng Water Cooling 802664 Light Industrial Housing with non reflective heat shield 806578 Heavy Industrial Housing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3 Cable LSP HD Cable Low Temperature 15 m 805038 LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 3a Adapter Cable M12 to RJ45 Cable 0 5 m 805023 4 PSU LSP HD Desktop Powe...

Page 14: ...frared Linescanning System Installation Overview Landscan LSP HD 2 4 2 4 Basic Single Landscan Configuration with WCA Software and LSP HD IO Processor 2 1 3 3a 4 8 5 5a 6 7 Customer s RJ45 Ethernet cables ...

Page 15: ...ing Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3 Cable LSP HD Cable Low Temperature 15 m 805038 LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 3a Adapter Cable M12 to RJ45 Cable 0 5 m 805023 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Terminal Box Adapter c...

Page 16: ... Linescanning System Installation Overview Landscan LSP HD 2 6 2 5 Two Scanner Landscan Configuration with WCA Software and one LSP HD IO Processor 2a 1 3a 4 8 5 5a 6 7 1 2b 3b 4 Customer s RJ45 Ethernet cables ...

Page 17: ...78 2b Mounting Heavy Industrial Housing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3a Cable LSP HD Cable Low Temperature 15 m 805038 3b Cable LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Termina...

Page 18: ...nescanning System Installation Overview Landscan LSP HD 2 8 2 6 Two Scanner Landscan Configuration with WCA Software and two LSP HD IO Processors 2b 1 3a 4 8 5 5a 6 7 1 2a 3b 4 Customer s RJ45 Ethernet cables 5 5a ...

Page 19: ...sing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3a Cable LSP HD Cable Low Temperature 15 m 805038 3b Cable LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Terminal Box 805037 5 IO Processor LSP HD ...

Page 20: ...nning System Installation Overview Landscan LSP HD 2 10 2 7 Multiple Scanner Landscan Configuration with WCA Software and one LSP HD IO Processor 2b 3a 4 8 6 7 1 2a 3b 4 Customer s RJ45 Ethernet cables 5 5a 3b 1 1 2c 4 ...

Page 21: ...al Housing with Air Purging Water Cooling 802665 Water Cooled Plate Sealed to Process 805154 3a Cable LSP HD Cable Low Temperature 15 m 805038 3b Cable LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Terminal Box 805037 5 IO Processor L...

Page 22: ...Installation Overview Landscan LSP HD 2 12 2 8 Multiple Scanner Landscan Configuration with WCA Server and Client Software and one LSP HD IO Processor 2b 3a 4 8 6a 7a 1 2a 3b 4 Customer s RJ45 Ethernet cables 5 5a 3b 1 1 2c 4 6b 7b ...

Page 23: ...802665 Water Cooled Plate Sealed to Process 805154 3a Cable LSP HD Cable Low Temperature 15 m 805038 3b Cable LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Terminal Box 805037 5 IO Processor LSP HD I O Processor 4 12 8 12 805774 5a IO...

Page 24: ...on Overview Landscan LSP HD 2 14 2 9 Multiple Scanner Landscan Configuration with WCA Server and Client Software and multiple LSP HD IO Processors 2b 3a 4 8 6a 7a 1 2a 3b 4 Customer s RJ45 Ethernet cables 5a 5c 3b 1 1 2c 4 6b 7b 5a 5b 5c 5c ...

Page 25: ...rature 15 m 805038 3b Cable LSP HD Cable Low Temperature 30 m 807087 LSP HD Cable High Temperature 15 m 804977 4 PSU LSP HD Desktop Power Supply 805024 LSP HD Industrial Power Supply on a DIN Rail 807105 LSP HD Industrial Power Supply in a Terminal Box 805037 5a IO Processor LSP HD I O Processor 4 12 8 12 805774 5b IO Processor LSP HD I O Processor 4 12 8 12 805774 5c IO PSU PSU for LSP HD I O Pro...

Page 26: ...MOUNTING ACCESSORIES 3 ...

Page 27: ... following Mounting Accessories Basic Mounting Plate 031 520 Optional Right Angle Mounting Plate 031 438 Water Cooled Air Purged Base Plate 031 496 Optional Right Angle Mounting Plate 031 438 Enhanced Water Cooled Mounting System 800095 Light Industrial Housing with Air Purging Water Cooling 802664 Heavy Industrial Housing with Air Purging Water Cooling 802665 ...

Page 28: ...nstrument and the atmosphere is relatively free from dust and airborne particles The basic base plate provides a quick release mounting arrangement for the scanner making realignment a simple and easy operation Specifications Maximum Ambient Temperature 60 C 140 F Weight 1 2 kg 2 6 lb Dimensions L x W x D 276 x 176 x 52 5 mm 10 87 x 6 93 x 2 07 in Mounting Holes Ø 8 5 mm 0 34 in to accept M8 screw...

Page 29: ...g arrangement for the scanner making realignment a simple and easy operation Specifications Maximum Ambient Temperature 100 C 212 F Cooling Water Requirements 1 5 to 2 litre per min 0 4 to 0 53 US gal per min 30 C 86 F Maximum Water Pressure 5 88 Bar 85 PSI Cooling Water Connection in BSP for 9 5 mm 3 8 in bore water hose Air Purge Requirements 300 litre per min 12 36 cu ft per min Air Purge Conne...

Page 30: ...cept M8 screws 3 3 Right Angle Mounting Plate Part Nº 031 438 The right angle mounting plate is a simple design intended for basic LSP HD Linescanner Head mounting It is designed for wall mounting and is pre drilled to accept either the Basic Mounting Plate 031 520 or the Water Cooled Air Purged Base Plate 031 496 All fixings are supplied with the plate Dimensions All dimensions in mm in ...

Page 31: ...d airborne particles could contaminate the scanner viewing window The plate provides a quick release mounting arrangement for the scanner making realignment a simple and easy operation Specifications Maximum Ambient Temperature 120 C 248 F Cooling Water Requirements 1 5 to 2 litre per min 0 4 to 0 53 US gal per min 30 C 86 F Maximum Water Pressure 5 88 Bar 85 PSI Cooling Water Connection BSP for 9...

Page 32: ...ner viewing window A quick release mounting arrangement is included for the scanner making realignment a simple and easy operation Specifications Maximum Ambient Temperature 150 C 302 F Cooling Water Requirements 1 5 to 2 litre per min 0 4 to 0 53 US gal per min 30 C 86 F Maximum Water Pressure 5 88 Bar 85 PSI Cooling Water Connection in BSP for 9 5 mm 3 8 in bore water hose Air Purge Requirements...

Page 33: ... 88 Bar 85 PSI Cooling Water Connection in BSP for 9 5 mm 3 8 in bore water hose Air Purge Requirements 300 litre per min 12 36 cu ft per min Air Purge Connection G3 8 suitable for 38 mm 1 5 in inner diameter neo prene hose Weight 29 kg 54 lb Dimensions L x W x H 511 x 320 x 296 2 mm 20 12 x 12 8 x 11 67 in Mounting Holes Ø 8 5 mm 0 34 in to accept M8 screws Material of Housing Cover SUS304 Dimens...

Page 34: ...BLOWERS 4 ...

Page 35: ...pport up to two scanners Specifications Option 1 Option 2 Option 3 Power Supply 230 V a c 110 V a c 220 v a c Frequency 50 Hz 60 Hz 60 Hz Power Consumption 400 W 500 W 500 W Circuit Breaker Type C 10 A 16 A 10 A Operating Temperature 20 to 50 C 4 to 122 F 40 to 50 C 40 to 122 F with optional air heater fitted Environmental Rating IP55 NEMA 4 IP55 NEMA 4X with weatherproof cover fitted CE Marking 8...

Page 36: ...POWER SUPPLIES 5 ...

Page 37: ... Nº 805024 The Desktop Power Supply is an unsealed power supply for use in clean environments to provide power for the LSP HD Note To connect the LSP HD power and signal cable to the Desktop Power Supply Part Nº 805024 you will need to use the M12 to RJ45 Cable 0 5 m Part Nº 805023 Specifications Input Power Supply 100 to 240 V a c Instrument Connection 1 x RJ45 termination Downstream Connections ...

Page 38: ...it for fitting inside cabinets Specifications Input Power Supply 100 to 240 V a c LSP HD Connection 1 x RJ45 termination Downstream Connections 1 x Multi Mode Fibre Optic SC 4 x RJ45 Terminations Maximum Ambient Temperature 45 C 113 F Dimensions h x w x d 170 x 200 x 200 mm 6 8 x 7 9 x 7 9 in Note To comply with safety regulations the system must be mounted inside an enclosure ...

Page 39: ...coming mains power and the downstream data connection via either CAT 5 6 cable or multi mode fibre optic Note This unit is for indoor use only Specifications Input Power Supply 100 to 240 V a c Instrument Connection M12 4 pin D Coded Industrial Ethernet Socket Downstream Connections 1 x Multi Mode Fibre Optic SC 4 x RJ45 Terminations Environmental Rating IP65 Maximum Ambient Temperature 50 C 120 F...

Page 40: ...CABLES 6 ...

Page 41: ...able provides both data and Power over Ethernet connections Specifications LSP HD 15m Low Temperature LSP HD 30m Low Temperature LSP HD 15m High Temperature Part Number 805038 807087 804977 Length 15 m 49 ft 30 m 98 ft 15 m 49 ft Maximum Ambient Temperature 80 C 176 F 80 C 176 F 200 C 390 F Note To connect any of the above cables to the Desktop Power Supply Part Nº 805024 you will need the M12 to ...

Page 42: ...SOFTWARE SETUP 7 ...

Page 43: ... If you need to obtain your license information contact AMETEK Land via the email following address land enquiry ametek co uk 7 1 Software Registration The following additional information is required to generate the appropriate licence key Number of Scanners connected max 8 Number of Live Clients connected max 4 Type of external communication Any Active X Licence for live data The licence can be ...

Page 44: ... system settings to setup the Landscan software for visualisation data processing and data storage Double click on the Start Landscan desktop icon to start the Software 7 2 1 Start Screen After initial setup the blank start screen is shown 7 2 2 Basic Configuration From the Configure menu select System to enter the Basic Configuration dialog ...

Page 45: ...ct the Units of Temperature Units of Distance Units of Product Width and Units of Longitudunal Measurement for display setup and orientation 2 Define names for left and right side of the process to be monitored 3 Define the number of scanners connected to the software A change here requires a reboot of the software ...

Page 46: ...ofile produced by the Scanner the scan direction must be known This is indicated by an embossed arrow cast into the top of the Scanner The Scanner always scans from the left to the right where the arrowhead indicates the right side of the scan The Profile display indicates the Left side with and the Right side with ...

Page 47: ...ration Equipment tab 1 Allocate the Network IP Address of the connected Scanner and IO Processor 2 Access the IO Configuration of the connected IO processor 3 Allocate the Network IP Address of the connected Scanner and IO Processor 4 Access the IO Configuration of the connected IO processor ...

Page 48: ...IP Address change and confirm with OK Double click on the highlighted line to see the new IP Address in the Network IP Address box 6 Deactivate Maintenance to activate the Station The same action can be taken in the IO IP Address box to perform an IP Address change on the Beckhoff IO Processor ...

Page 49: ...Login button 9 Double click in the Device Communication Partner IP Address and select the Scanner 10 Tick the Enable Login checkbox 11 Enter the required number of IOs in Channels in Use by this partner 12 Confirm any change with Apply to IO System then Logout then OK The Beckhoff IO Processor is now setup for communication with the Scanner ...

Page 50: ...ation between WCA Software Scanner and Beckhoff IO is indicated by the colour of the station icons in the status bar Connection established No connection between PC and Scanner No connection between Scanner and Beckhoff IO Station in Maintenance Basic Configuration Equipment tab Scanner in Maintenance Basic Configuration Line Scanner tab ...

Page 51: ...Percentage of Peak and a value of 40 for the Hot Edge Detection 3 Set the appropriate value for Emissivity 4 Select Hot Edges for Product Determination to determine a product once the hot edges are detected 5 Set an appropriate value for the Product Speed If an IO Processor is connected and an analogue speed input is applied the Analogue speed input option can be selected ...

Page 52: ...Processor If an analogue speed signal is used select the Process Speed Function the mA Range either0 or 4 to 20mA and the relevant Scale This example shows 4 to 20mA for 0 to 8000 mm sec A digital input can be activated to trigger the product determination by selecting the Process Input function This requires the activation of Digital Input at LPU LSC and allocation of the input channel on the Pro...

Page 53: ...eed in a range between 10 and 150 Hz 2 Enter the Distance from product this is the distance between Scanner Window and product surface 3 The Scan Angle can be altered between 40 and 80 degrees and will be shown in the relevant displays 4 Select the Enable Internal Ambient Temperature Sensor option to display the ambient temperature of the Scanner ...

Page 54: ...rocessing menu select Control Processing to apply Control Zones 2 Double click into the line of each Zone to display the dialog which allows you to set the relevant Zone parameters Units either or mm Reference Start Centre or End of Scanline Size Start and End Position Tracking within Hot Edges or fixed position Processing e g Peak Min etc ...

Page 55: ...HD Infrared Linescanning System Installation Overview 7 3 2 Data Processing Zone Alarms Zone Alarms can be applied to each individual Control Zone 1 Select the required Level 2 Select the required Type either High or Low ...

Page 56: ...o allocate the set Control Zones to an analogue Output the relevant Channels have to be activated Channel On 2 Select Zone Value as the Function for the selected Channel 3 The Function Parameter 1 2 3 etc indicate the reference to the individual Control Zone 4 The Range can be selected as either 0 or 4 to 20mA output signal ...

Page 57: ... commonly used for Zone Alarms either High Low Alarms or to give a warning signal if the Scanner Ambient temperatures exceed the specified limits The reference for the Zone Alarm is the Function Parameter which indicates the allocated Control Zone If Ambient Hi Warning is selected the relay trips at 65 C the Ambient Hi Alarm trips at 70 C ...

Page 58: ...elect New Display 2 From the Select data source select the Measurement Station and the option Real Time Scanner This will provide a display which shows continuously the live data generated by the Scanner 3 Once the data source Measurement Station is set the Display Type can be selected The most common display types are Profile and Map ...

Page 59: ... Installation Overview 7 4 2 Display Profile The Profile Display is a simple line plot of the scan line of temperature Profile Display Profile Display showing positions of Control Zones Right mouse click into the Display and select Show Control Zones ...

Page 60: ...verview Landscan LSP HD 7 18 7 4 3 Display Map The Map displays the temperature samples in a scan as points of colour arranged in a vertical line A scale on the side of the map defines the temperature range represented by each individual colour ...

Page 61: ...te data storage and database settings 1 On the General tab select the required Database size to define the limit of the Database 2 When Delete the oldest products is selected the oldest product file will be deleted from the Database when the set limit is reached 3 Select a Storage Location It is recommended to set the Database on a different drive or a partition ...

Page 62: ...s selected products will be stored automatically as soon as detected by the Scanner 2 In Storage Data Reduction a choice of options is available to reduce the size of product files e g Product Reduction Line Reduction Sample Reduction 3 Activate Storage Enabled for each Station Storage will start as soon as System Storage is activated on the General tab ...

Page 63: ...s is selected products will be stored automatically as soon as detected by the Scanner 2 In Storage Data Reduction a choice of options is available to reduce the size of product files e g Product Reduction Line Reduction Sample Reduction 3 Activate Storage Enabled for each Station Storage will start as soon as System Storage is activated on the General tab ...

Page 64: ... select Scanner to display the Scanner Status window The Scanner Status window displays the actual scan speed and the ambient temperature of the Scanner 7 6 2 LPU LSC Internal Event Log The Internal Event Log tab in the LPU LSC Diagnostics window displays the Version Information of the connected LSP HD Scanner or LSC Processor ...

Page 65: ...est Outputs tab in the LPU LSC Diagnostics window displays a test mode facility to check analogue and digital outputs of a connected Beckhoff IO Processor Simply activate the Override the LPU LSC Outputs option and check the digital and analogue outputs by activating the tick boxes and moving the sliders ...

Page 66: ... The actual system configuration will be stored as MasterConfig mdb in the ConfigDatabase folder of the Landscan directory 7 8 Change Configuration From the File menu select Change Configuration Confirm the Replace on Restart Message with Yes The software will reboot then and will ask you to choose the configuration database to be used Select Use a previously saved database the Open window will th...

Page 67: ...canner Configuration will be stored as LPU2Config_1 mdb in the Workspace folder of the Landscan directory 7 10 Change LPU LSC Configuration From the File menu change Save LPU LSC Configuration Confirm the Caution message with Yes and select the Measurement Station From the Open dialog select the saved configuration file from the Workspace folder and confirm with Open ...

Page 68: ...MAINTENANCE SERVICE 8 ...

Page 69: ... type detergent cleaner The scanner window is sapphire and so resists scratching acids or solvents Hoses and pipes should be checked regularly for leaks and or cracks We strongly recommend to use flow meters indicators to monitor the air and water flow If the cleanliness of the water supply cannot be guaranteed the a 100 150 µm particle filter should be installed in the supply feed A by pass shoul...

Page 70: ......

Page 71: ...mpact damage inappropriate routing support physical shock strain protection etc of the lightguide Fibroptic thermometers only environmental conditions exceeding the IP NEMA rating of the product environmental conditions outside the Ambient Temperature Humidity and Vibration rating of the product environmental contamination solvent vapours deposition of airborne contamination cooling liquids of non...

Page 72: ...ld S18 1DJ England Tel 44 0 1246 417691 Email land enquiry ametek com www landinst com AMETEK Land Americas 150 Freeport Road Pittsburgh PA 15238 U S A Tel 1 412 826 4444 Email irsales ametek com www ametek land com AMETEK Land China Service Part A 1st Floor No 460 North Fute Road Waigaoqiao Free Trade Zone 200131 Shanghai China Tel 86 21 5868 5111 ext 122 Email land enquiry ametek com www landins...