Ametek SIL IntelliPoint RF S*R*L Series, Installation And Operating Instructions Manual

Page 1: ...nt Installation and Operating Instructions SIL IntelliPoint RFTM SXRXL Series Line Powered Point Level Safety Switch Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook sales ametek com Web...

Page 2: ...ained in this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential...

Page 3: ...Line Powered Point Level Safety Switch SXRXLXX1 LM Issue 02 205 Keith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexelbroo...

Page 4: ...Contents...

Page 5: ...its 24 4 6 Testing The Sensing Element 25 4 7 Testing the Integral Cable 28 4 8 Testing the Remote Cable 28 4 9 Testing the Power Supply 29 4 10 Factory Assistance 30 4 11 Field Service 30 4 12 Custom...

Page 6: ...Section 1...

Page 7: ...demodulated rectified amplified and the output is increased There are drawbacks however especially when there is coating of the probe An RF Admittance level transmitter is the next generation Althoug...

Page 8: ...S ER1 50 mm 40 bar RF 316 316L SS ES1 80 mm 16 bar RF 316 316L SS ET1 80 mm 40 bar RF 316 316L SS EU1 100 mm 16 bar RF 316 316L SS EV1 100 mm 40 bar RF 316 316L SS EW1 150 mm 16 bar RF 316 316L SS EX1...

Page 9: ...024 Remote 316 316L SS and TFE 13 8 bar 232 C 200 PSI 450 F 316 316L SS and PEEK 92 General purpose higher pressure with perforated concentric shield 316 316L SS and PEEK 93 General purpose very high...

Page 10: ...ule External Tag Loop 2 External Lid Lock 2 M4 2 5 mm Hex Drive Conduit Entries 2 inch NPT FM FMc Systems M20 x 1 5 ATEX IECEx Systems LABEL see below Equipotential Connection Locked Unlocked Lid Lock...

Page 11: ...y or horizontally at any angle The mounting location should be as free as possible from vibration corrosive atmospheres and any possibility of mechanical damage Ambient temperatures at electronics sho...

Page 12: ...national and local regulations as well as specifications in the certificate Mount sensing element using the following installation guidelines See Figure 2 2 When installing IntelliPoint RF instrument...

Page 13: ...o obstructions or agitator blades to interfere with sensing element Rigid sensing elements can be mounted either vertically or horizontally Figure 2 2 Installation Considerations 2 2 Mounting and Inst...

Page 14: ...sulated assembly that contains the power supply outputs and eight wiring terminals IOM is held in place with three screws See Figure 2 3 2 4 Spark Protection Applications involving insulating granular...

Page 15: ...h the ReCal button without first ensuring the material being measured is below the sensing element 2 5 Output Wiring Relay Version The IntelliPoint RF series instrument is supplied with two sets of co...

Page 16: ...t side of the housing FWD delays system from coming out of alarm REV delays system from going in alarm The instrument is supplied with time delay action set in forward mode FWD position 2 6 3 Failsafe...

Page 17: ...etween contacts 7 and 8 located on the power supply side of the housing This can be done with a push button or relay closure After initializing the Certify test the green LED flashes for 5 seconds and...

Page 18: ...ed values to the current measured value Then determines its current status The setpoint is stored in memory to indicate the last status of the switch So when the unit regains power the microprocessor...

Page 19: ...Relay 2 RED Power GREEN Relay and LED Output Status Relay 2 Fault and AutoVerify enabled 3 5 6 4 7 8 NO NC NO C C NC High Level FailSafe Tank Empty Fault Condition Detected LED On Relay 1 RED Relay 2...

Page 20: ...lliPoint RF instruments that are mounted remotely from the sensing element an additional housing with terminals is provided to connect the cable from the sensing element This housing is factory wired...

Page 21: ...E TYP Ground Wire GREEN Ground Wire GREEN Center Wire BLUE Shield Wire CLIPPED Center Wire BLUE Shield Wire RED Figure 2 7 Sensing Element Connection Remote Mounting See Section 6 5 for Spark Protecti...

Page 22: ...moved from one vessel to another RECAL is necessary for the unit to capture the new air value After the IntelliPoint has been installed with the measured material below the sensing element press and h...

Page 23: ...ing on material and coating deposit changes Mode 4 Fixed Cal 10 pF This mode provides a 10 pF preload alarm setpoint is locked to starting capacitance value recorded at system start up High Sensitivit...

Page 24: ...to JP 5 The unit will cycle through the modes first it will flash one time then pause this indicates mode 1 It will then flash twice then pause indicating mode 2 then mode 3 etc It will scroll throug...

Page 25: ...AL 22mA FAULT 16mA NORMAL 8mA ALARM RED ALARM GREEN POWER LEDs JP5 TIME DELAY SELECTION JUMPER ReCal PRESS FOR POST TP1 OUTPUT CURRENT UNUSED NOTE Do NOT push the ReCal button without first ensuring t...

Page 26: ...utput Module Gold Relay 385 48 18 Circuit Board RLL 2pf Fixed Calibration 385 48 003 FL2 RHL Auto Calibration 0 5pf 385 48 19 HL1 RNL Auto Calibration 2pf 385 48 19 003 NL1 RPL 0 5pf Fixed Calibration...

Page 27: ...open enclosure cover or make break any electrical connections without first disconnecting electrical power at the source Ensure that wiring electrical fittings and conduit connections conform to elec...

Page 28: ...le or harness between unit and sensor is damaged Check connection cable for shorts opens or damage and proper termination Section 4 6 4 7 Switch delays in responding to material Reverse acting time de...

Page 29: ...ntelliPoint changes to the high level state while touching test point TP 1 but not when touching the tip of the sensor in most cases the interconnecting cable is faulty See Section 4 6 Testing Integra...

Page 30: ...r values 4 5 Testing the Relay Circuits Use the following steps to check out the relay circuits A Relay circuits consist of a single pole double throw relay contacts brought out to terminal strips for...

Page 31: ...are open circuit the sensing element has passed the test If lower resistance was measured continue with testing 3 Clean sensing element and repeat resistance measurements with the sensing element ext...

Page 32: ...It may be possible to dry the sensing element until the resistance increases to a value in excess of 10K ohms However this is an indication the integrity of the sensing element has been compromised Co...

Page 33: ...OUSING TO OUTER CONDUCTOR Red Lug PACKING GLAND DO NOT DISTURB PROBE MEASUREMENT SHIELD MEASUREMENT Sensing Element in Vessel Center Conductor to Housing ___________________ Ohms Center Conductor to C...

Page 34: ...as failed 3 Check for shorts a The integral cable is tested as part of sensing element test section 4 5 1 Disconnect remote cable from electronic unit and sensing element 2 Using an ohmmeter measure t...

Page 35: ...ction 2 8 Sensing Element Connection 4 Reapply power 5 Using a DC voltmeter measure voltage from 5 to Common and 5 to Common Correct readings are 5 to 6 and 5 to 6 Vdc See Figure 4 4 4 7 Testing the R...

Page 36: ...er Number Material being measured Temperature Pressure Agitation Brief description of the problem Checkout procedures that have failed 4 10 Field Service Trained Field Service Engineers are available...

Page 37: ...y disclose all chemicals and decontaminate the sensing element To obtain a return authorization RA contact the Service department at 215 674 1234 Please provide the following information Model Number...

Page 38: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 32 Section 5...

Page 39: ...e Temperature 40 to 85 C 40 to 185 F Indicators LEDs Green Power Red Relay 1 Red Relay 2 Self Check Continuous AutoVerify and Manual Certify Power Supply Universal Supply 85 to 250 VAC 21 to 100 VDC A...

Page 40: ...s in accordance with entity requirements and control drawing 420 0004 173 CD Integral Remote Temperature ClassProcess Temperature T5 100 C T4 135 C T3 200 C T2 230 C 2460 ATEX FM14ATEX0049 II 1 G Ex i...

Page 41: ...Specifications 35 Section 6...

Page 42: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 36 Section 6 Control Drawings 6 1 FM FMc Control Drawings...

Page 43: ...Control Drawings 37 6 1 FM FMc Control Drawings Continued...

Page 44: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 38 6 1 FM FMc Control Drawings Continued...

Page 45: ...Control Drawings 39 6 1 FM FMc Control Drawings Continued...

Page 46: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 40 6 1 FM FMc Control Drawings Continued...

Page 47: ...Control Drawings 41 6 1 FM FMc Control Drawings Continued...

Page 48: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 42 6 1 FM FMc Control Drawings Continued...

Page 49: ...73 86 87 90 93 NN or ZZ 0 0 700 1202 021 2 700 1202 024 3 700 1202 028 4 700 1202 042 6 700 1202 032 7 700 1202 020 9 700 1202 034 1 1 700 0201 005 2 700 0201 005 HAST C 3 700 0201 019 4 700 0202 002...

Page 50: ...STANDARD RELAY 2 GOLD CONTACTS e f e f SENSING ELEMENTS 00 02 04 06 07 09 22 24 28 31 40 f 50 53 55 60 62 64 66 72 73 80 83 85 90 94 NN or ZZ 0 0 700 1202 001 2 700 1202 014 3 700 1202 018 4 700 1202...

Page 51: ...700 0207 002 2 700 0207 003 3 700 0207 004 5 700 0207 006 6 0 700 0204 038 1 700 0204 002 2 700 0204 048 4 700 0204 024 6 700 0204 022 7 2 700 0201 027 3 700 0201 028 8 0 700 4200 020 1 700 4200 030 2...

Page 52: ...S NOT APPLY TO SPECIAL SENSORS SUPPLIED WITHOUT A 285 SERIES SENSING ELEMENT ENCLOSURE SEE PAGE 14 FOR SPECIFIC CONDITIONS OF USE FM APPROVED ADDITIONAL SENSING ELEMENTS SHT 11 OF 14 420 0004 144 CD I...

Page 53: ...TS 00 02 04 06 07 09 11 19 21 24 25 28 72 73 86 87 90 93 0 0 700 1202 021 2 700 1202 024 4 700 1202 042 6 700 1202 032 7 700 1202 020 9 700 1202 034 1 1 700 0201 005 2 700 0201 005 HAST C 3 700 0201 0...

Page 54: ...60 62 64 66 72 73 85 90 94 0 0 700 1202 001 2 700 1202 014 4 700 1202 041 6 700 1202 031 7 700 1202 010 9 700 1202 033 1 1 700 0201 005 2 700 0201 005 HAST C 3 700 0201 019 4 700 0202 002 5 700 0202...

Page 55: ...plosive dust atmosphere where high electrostatic charging processes are present that could result in propagating brush discharges See IEC TS60079 32 1 for additional guidance 2 Consult the manufacture...

Page 56: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 50 6 2 ATEX Control Drawings...

Page 57: ...Control Drawings 51 6 2 ATEX Control Drawings Continued...

Page 58: ...APPROVAL M20 HOUSING b b RELAYS 1 STANDARD RELAY 2 GOLD CONTACTS c d c d SENSING ELEMENTS 00 02 04 07 28 91 93 0 0 700 1202 021 KEMA 10ATEX0009 U 2 700 1202 024 KEMA 10ATEX0009 U 3 700 1202 028 KEMA 1...

Page 59: ...90 94 or ZZ 0 0 700 1202 001 KEMA 10ATEX0009 U 2 700 1202 014 KEMA 10ATEX0009 U 3 700 1202 018 KEMA 10ATEX0009 U 4 700 1202 041 KEMA 10ATEX0009 U 6 700 1202 031 7 700 1202 010 KEMA 10ATEX0009 U 9 700...

Page 60: ...207 002 2 700 0207 003 3 700 0207 004 5 700 0207 006 6 0 700 0204 038 1 700 0204 002 2 700 0204 048 4 700 0204 024 6 700 0204 022 7 2 700 0201 027 3 700 0201 028 8 0 700 4200 020 1 700 4200 030 2 700...

Page 61: ...IED WITHOUT A 285 SERIES SENSING ELEMENT ENCLOSURE SEE PAGE 9 FOR SPECIFIC CONDITIONS OF USE ATEX APPROVED ADDITIONAL INTRINSICALLY SAFE SENSING ELEMENTS SHT 6 OF 9 420 0004 146 CD ISS 9 q FAMILY NUMB...

Page 62: ...OVAL M20 HOUSING c c RELAYS 1 STANDARD RELAY 2 GOLD CONTACTS d e d e SENSING ELEMENTS 00 02 04 07 28 91 93 0 0 700 1202 021 KEMA 10ATEX0009 U 2 700 1202 024 KEMA 10ATEX0009 U 4 700 1202 042 KEMA 10ATE...

Page 63: ...009 U 6 700 1202 031 7 700 1202 010 KEMA 10ATEX0009 U 9 700 1202 033 1 1 700 0201 005 2 700 0201 005 HAST C 3 700 0201 019 4 700 0202 002 5 700 0202 043 6 700 0002 360 7 700 0202 029 8 700 0001 022 9...

Page 64: ...applied in an explosive dust atmosphere where high electrostatic charging processes are present that could result in propagating brush discharges See CLC TR 60079 32 1 for additional guidance 2 Consu...

Page 65: ...Mark Product Type Measurement Control Equipment and Laboratory Use Following the provisions of 2014 30 EU Directive Conforms to the requirements of EN 61326 1 2013 Clause 7 2 Emissions Class A and Cla...

Page 66: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 60 6 4 IECEx Control Drawings...

Page 67: ...Control Drawings 61 6 4 IECEx Control Drawings Continued...

Page 68: ...10 pF AUTO CAL V 10 pF FIXED P 0 5 pF FIXED HIGH SENSITIVITY b b OPTIONS 2 IECEx APPROVAL M20 HOUSING c c RELAYS 1 STANDARD RELAY 2 GOLD CONTACTS d d 0 2 9 SENSING ELEMENTS e e 0 4 7 8 SENSING ELEMENT...

Page 69: ...Z SENSING ELEMENTS f f 0 9 Z SENSING ELEMENTS 0 0 700 1202 001 2 700 1202 014 3 700 1202 018 4 700 1202 041 6 700 1202 031 7 700 1202 010 9 700 1202 033 1 0 700 0001 018 1 700 0201 005 2 700 0201 005...

Page 70: ...06 5 0 700 0207 001 1 700 0207 002 2 700 0207 003 3 700 0207 004 5 700 0207 006 6 0 700 0204 038 1 700 0204 002 2 700 0204 048 4 700 0204 024 6 700 0204 022 7 2 700 0201 027 3 700 0201 028 8 0 700 420...

Page 71: ...SPECIAL SENSORS SUPPLIED WITHOUT A 285 SERIES SENSING ELEMENT ENCLOSURE IECEx APPROVED ADDITIONAL INTRINSICALLY SAFE SENSING ELEMENTS SHT 6 OF 9 420 0004 563 CD ISS 1 q FAMILY NUMBER 0 THROUGH 9 BLANK...

Page 72: ...L V 10 pF FIXED P 0 5 pF FIXED HIGH SENSITIVITY c c OPTIONS 2 IECEx APPROVAL M20 HOUSING d d RELAYS 1 STANDARD RELAY 2 GOLD CONTACTS e e 0 2 9 SENSING ELEMENTS f f 0 4 7 8 SENSING ELEMENTS 0 0 700 120...

Page 73: ...014 4 700 1202 041 6 700 1202 031 7 700 1202 010 9 700 1202 033 1 1 700 0201 005 2 700 0201 005 HAST C 3 700 0201 019 4 700 0202 002 5 700 0202 043 6 700 0002 360 7 700 0202 029 8 700 0001 022 9 700 0...

Page 74: ...OCESSES ARE PRESENT THAT COULD RESULT IN PROPAGATING BRUSH DISCHARGES 2 CONSULT THE MANUFACTURER IF DIMENSIONAL INFORMATION ON THE FLAMEPROOF JOINTS IS NECESSARY 3 AMBIENT TEMPERATURE RANGE 30 C TO 58...

Page 75: ...Control Drawings 69 6 5 Mounting and Wiring for Spark Protector Drawings...

Page 76: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 70 6 5 Mounting and Wiring for Spark Protector Continued...

Page 77: ...Control Drawings 71 6 5 Mounting and Wiring for Spark Protector Continued...

Page 78: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 72 6 6 Adding a Padded Capacitor...

Page 79: ...Control Drawings 73 6 6 Adding a Padded Capacitor Continued...

Page 80: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 74 6 6 Adding a Padded Capacitor Continued...

Page 81: ...Control Drawings 75 6 7 Dual Seal Assembly for 700 Series Sensing Elements...

Page 82: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual 76 6 7 Dual Seal Assembly Continued...

Page 83: ...Control Drawings 77 6 7 Dual Seal Assembly Continued...

Page 84: ...Appendix A...

Page 85: ...discharge 5 Protect electronics from any heat Shortening The bare metal center rod of the sensing element can be shortened with a hacksaw Be careful not to cut either of the two insulators See Figure...

Page 86: ...and transmitter can be located 4 Non metallic applications any application where the sensor is not surrounded by a metallic surface C Installation Specifics 1 I O Sensor Measurement Control Ports Wir...

Page 87: ...metal housing i e typically explosion proof or weatherproof housings meet this requirement 5 Sensor Type Mounting In all non metallic applications the sensor must have a full concentric shield i e ne...

Page 88: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual A 4 Appendix B...

Page 89: ...Summary Proof test must be performed to certify proper operation for SIL perfromance Reference Appendix B in the EXIDA Failure Modes Effects and Diagnostic Analysis located on the Drexelbrook com webs...

Page 90: ...SXRXLXX1 SIL IntelliPoint RF Series User s Manual B2 EXIDA Report Results...

Page 91: ...and to the ultimate country of destination specified on Order s or declared as the country of ultimate destination on Seller s invoices or in the End Use Statement that Buyer supplies Seller Seller s...

Page 92: ...and other technical information supplied by Seller in connection herewith hereinafter called Data shall remain Seller s sole property and shall be held in confidence by Buyer Data shall not be reprod...

Page 93: ...eith Valley Road Horsham PA 19044 Telephone 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info ametek com Website www drexelbrook com An ISO 9001 Certified Company SXRXLXX1 LM Issue 02 EDO 07 1...