AMF-BRUNS Hydraulic Lowering Rear Suspension, Operating Instructions Manual

Page 1: ...Operating Instructions Hydraulic Lowering Rear Suspension www amf bruns de...

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Page 3: ...pension If you sell the Lowering Rear Suspension hand these Operating Instruc tions over to the new owner All details figures and dimensions contained in these Op erating Instructions are non binding...

Page 4: ...anger which will lead to serious or fatal injuries if not avoided WARNING warns of a potentially dangerous situation which will lead to serious or fatal injuries if not avoided CAUTION warns of a pote...

Page 5: ...a particular purpose These are identified as follows Lists Instructional text e g a sequence of activities 3 Meaning of directions Insofar as directions are used in the text ahead front be hind rear r...

Page 6: ...aulic Cylinders 15 2 3 Columns 15 2 4 Rating Plate 16 2 5 Rocker Switch 16 2 6 Technical Data 17 3 Transportation 18 4 Installation Commissioning 18 5 Operation 19 5 1 Safety Regulations for Operation...

Page 7: ...ts and Troubleshooting 24 9 Inspection Log Book 25 9 1 Inspection Log Book Master Data Sheet 26 9 2 Inspection List 27 9 3 Inspection Results 28 10 Electrical Circuit Diagrams 33 11 Hydraulic Line Dia...

Page 8: ...requisite to the safe handling and trouble free opera tion of the Lowering Rear Suspension is a thorough knowledge of the applicable safety information and the safety regulations It is therefore imper...

Page 9: ...ering Rear Suspension for the purpose for which it was intended Proper use also includes strictly adhering to the infor mation given in these Operating Instructions Do not use the Lowering Rear Suspen...

Page 10: ...g maintenance repair fault finding and disposal of the Lowering Rear Sus pension must only be carried out by persons with the cor responding technical training and experience 1 4 Product Monitoring Pl...

Page 11: ...s the speed at which the vehicle is raised if the hydraulic aggre gate fails This gives a person getting into or out of the ve hicle sufficient time to react to the change in height of the vehicle 1 7...

Page 12: ...intervals If such work is not carried out trouble free operation can not be guaranteed Risks of personal injury and material damage can occur We recommend that maintenance records be kept The adherenc...

Page 13: ...uspension Page 13 of 40 1 8 Disposal When the Lowering Rear Suspension s useful life has ex pired it must only be disposed of by qualified specialists The manufacturer will accept no liability for dam...

Page 14: ...draulic aggregate the hydraulic cylinders and the columns The aim of this chapter is to illustrate the construction and function of the Lowering Rear Suspension To this end the individual assemblies a...

Page 15: ...he cylinders are mounted in the columns to provide the connection to the bodywork see Sec tion 2 3 When the vehicle is travelling the hydraulic cylinders are depressurized and follow the travel of the...

Page 16: ...g Plate A rating plate which contains the fundamental data is at tached to the Lowering Rear Suspension see Figure 3 The rating plate is located on the hydraulic aggregate Figure 3 Lowering Rear Suspe...

Page 17: ...opened the vehicle is lowered by operating the rocker switch Figure 4 Rocker Switch 2 6 Technical Data Designation Lowering rear suspen sion Permissible operating pressure 80 bar Raising through own s...

Page 18: ...the vehicle Such risks of danger can not only occur during installation but also as a result of installation not being carried out cor rectly Therefore Installation must only be carried out by specia...

Page 19: ...nical expert WARNING Risk of injury and material damage if the Lowering Rear Suspension is operated by unauthorised persons Dangerous operating conditions may be caused if the Lowering Rear Suspension...

Page 20: ...the vehicle s engine OFF Remove the ignition key Apply the vehicle s handbrake Open the rear doors tailgate Switch the hydraulic aggregate ON by operating the rocker switch see Figure 4 page 17 The re...

Page 21: ...spected by a technical expert WARNING Risk of personal injury or material damage if inferior quality spare parts are used The manufacturer will accept no liability whatsoever for damage or injury caus...

Page 22: ...itiate repairs if necessary Daily Inspect the hydraulic system for leaks traces of hy draulic fluid under the vehicle or inside the vehicle Ini tiate repairs if necessary yearly Inspect the hydraulic...

Page 23: ...e following The condition of all components and devices An inspection for modifications that have been made to the Lowering Rear Suspension The completeness and effectiveness of protective and safety...

Page 24: ...e in formation and measures given in the table Fault possible Cause Remedial Measures The vehicle does not lower The 100 A fuse has blown Replace the fuse The vehicle s battery is discharged or defect...

Page 25: ...faults affecting the safety should be sys tematically identified and remedial action taken The items to be inspected are listed in the inspection list see Section 9 2 page 27 A technical expert is so...

Page 26: ...ook Page 26 of 40 Hydraulic Lowering Rear Suspension 9 1 Inspection Log Book Master Data Sheet Master data sheet for Hydraulic Lowering Rear Suspension Serial No Type Owner Year built Commissioned on...

Page 27: ...nd screwed connections are in a perfect tight condition General Functional test and visual inspection of the condition of the entire Lowering Rear Sus pension Hydraulic system Power and hydraulic aggr...

Page 28: ...of the inspection prior to commissioning To be observed if installed by a third party company Master data sheet for Hydraulic Lowering Rear Suspension Serial No Type Installation has been carried out...

Page 29: ...wering Rear Suspension was subject to a routine inspection on No the following defects were found There are no issues to preclude continued operation Place date Company Company stamp Signature technic...

Page 30: ...wering Rear Suspension was subject to a routine inspection on No the following defects were found There are no issues to preclude continued operation Place date Company Company stamp Signature technic...

Page 31: ...wering Rear Suspension was subject to a routine inspection on No the following defects were found There are no issues to preclude continued operation Place date Company Company stamp Signature technic...

Page 32: ...wering Rear Suspension was subject to a routine inspection on No the following defects were found There are no issues to preclude continued operation Place date Company Company stamp Signature technic...

Page 33: ...rical Circuit Diagram Version with Two Rear Doors Door contact switch left right GY 1 5 mm2 BK 1 5 mm2 GY 1 5 mm2 BK 1 5 mm2 BN 1 5 mm2 Contactor 25 mm2 Battery 12 V 25 mm 2 Fuse 100 A SV BU 1 5 mm2 B...

Page 34: ...ck BK Yellow YE Brown BN Green GN Red RD Grey GY Blue BU Door contact switch GY 1 5 mm2 RD 1 5 mm2 BK 1 5 mm2 Contactor 25 mm2 Battery 12 V 25 mm 2 Fuse 100 A SV BU 1 5 mm2 BK 1 5 mm2 RD 1 5 mm2 Hydra...

Page 35: ...Hydraulic Line Diagrams Hydraulic Lowering Rear Suspension Page 35 of 40 11 Hydraulic Line Diagrams Figure 7 Hydraulic Line diagram Version with Bleed Line Vehicle floor left right...

Page 36: ...Hydraulic Line Diagrams Page 36 of 40 Hydraulic Lowering Rear Suspension Figure 8 Hydraulic Line diagram Version without Bleed Line Vehicle floor left right...

Page 37: ...work and help with general problems or queries The address is AMF Bruns GmbH Co KG Hauptstra e 101 D 26689 Apen Tel 49 0 44 89 72 72 30 Fax 49 0 44 89 62 45 service hubmatik amf bruns de www amf brun...

Page 38: ...C This declaration is rendered null and void if unauthorised modifications are made to the machine Designation Hydraulic Lowering Rear Suspension Type see rating plate Serial number see rating plate M...

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Page 40: ...Art No 10019972 05 2017 Reg No Q1 0105027 AMF Bruns GmbH Co KG Hauptstra e 101 26689 Apen Telephone 49 0 4489 72 72 30 Fax 49 0 4489 62 45 service hubmatik amf bruns de www amf bruns de...