AMF 1970 SKI-DADDLER SD15M11 A, Parts And Service Manual

Page 1: ...DADDLER SNOWMOBILES MARK VI SD15M21 A MARK xx SDI5M11A MARK xx SDI5M22A MARK xx SDI5M23A AMERICAN MACHINE FOUNDRY COMPANY CONSUMER PRODUCTS SAL ES DIVISION PARTS SERVICE DEPARTMENT Whiteford Road York...

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Page 3: ...399 and 439 only Carburetor Adjustment Throttle Plate Adjustment HD Carburetor Throttle Plate Adjustment HR Carburetor To Remove Engine and Support Assembly Mark VI only To Remove Engine and Support...

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Page 5: ...ring mounting bracket figure 1 Place the spindle pad in the spring mounting bracket with the thicker section and the directional arrow on the pad pointing forward NOTE The plastic bag containing the s...

Page 6: ...e outboard motor oils contain a detergent that works well in outboard motors that operate at much lower temperatures because they are water cooled However the detergents may cause spark plug fouling i...

Page 7: ...on the hood using AMF Orange color paint available in easy to use spray container AMF Part No 1510828 Follow the instructions in the kit when making repairs Replace Lamp Assemblies Headlight To replac...

Page 8: ...2 I C FT LB TORQUE 70 STRArGHTEDGE DRIVEN CLUTCH Figure 6 To Remove Driven Clutch 10 3 4 11 1 2 11 1 2 45 45 70 HOLDDOWN NUTS VIEWe NOTE The procedures required to remove the driven clutch are the sa...

Page 9: ...moval Adjust carburetor as described in Carburetor Adjustment procedures figure 8 9 ERVICE AND REPAIR To Remove Carburetor Mark XX 399 and 439 only Always disconnect spark plug wires before working on...

Page 10: ...peed jet to adjust for idle speed Throttle Plate Adjustment HD Carburetor Figure 8 shows the throttle wire adjustment screw used on all Mark VI and Mark XX 295 series sleds If the throttle plate fails...

Page 11: ...ting frame to the engine base and remove the mounting frame NOTE During reassembly the mounting frame ml lst be secured to the engine base before reinstalling the engine Installation procedures are th...

Page 12: ...J5M22A ARK XX 439CC SD J5M23A IGNITION SWITCH OFF ON RED TACHOMETER BLACK GREEN NOT USED TAIL LAMP G J BLACK 1fLUE BLUE YELLOW WHITE RED WHITE Figure 20 J8 BLACK BLACK GROUND TO ENG INE QUICK DISCONN...

Page 13: ...frame to the engine base and remove the mounting frame NOTE During reassembly the mounting frame mqst be secured to the engine base before reinstalling the engine Installation procedures are the rever...

Page 14: ...t secures the heat shield and engine mounting strap to the main frame and remove the heat shield and muffler Disconnect the engine wiring harness at the engine Remove the locknuts spacers and washers...

Page 15: ...on procedures are the reverse of removal To Remove Bogie Wheel Always disconnect the sparkplugwires before working on the engine or drive elements Remove the locknut 3 figure 14 securing the bogie whe...

Page 16: ...arings it will be necessary to remove the traction belt take up assembly or the drive sprocket assembly as described in the applicable paragraph To Remove Drive Sprocket Assembly Remove the hood assem...

Page 17: ...oosen the two lock nuts 1 figure 16 on that side where the edge of the track is closest to the inside edge of the tunnel Tighten the adjusting screw 3 until track is centered Then tighten the locknuts...

Page 18: ...loose fouled or faulty ignition switch wiring J6 grounded carburetor trouble Engine holddown bolts oose carburetor dirty Ignition timi ng off ENGINE WORKING FOUR STROKE Choke shut carburetor settings...

Page 19: ...WATT HIRTH 171R ENGINE 31b 31 WIRING DIAGRAM MARK XX 295 SDM J5 J JA IGNITION SWITCH OFF LIGHTS ON I BLUE YELLOW NOT USED o ___ _ i WHITE BLACK WHITE I I I I I Figure J8 WHITE BLACK BLACK BLACK NOT U...

Page 20: ...M22A MARK XX 439CC SO JSM23A IGNITION SWITCH OFF ON RED TACHOMETER BLACK GREEN NOT USED TAIL LAMP ccr BLACK fLUE M 31b BLUE YELLOW 31 WHITE RED WHITE Figure 20 18 BLACK BLACK GROUND TO ENGINE QUICK DI...

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Page 23: ...XX Series Ski Daddlers Page No 3 Revised 13 Revised 15 Revised 17 Revised 18 Revised 19 Revised 25 Revised 26 Added 27 Added 28 Added Please remove and discard the original pages and replace them wit...

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Page 25: ...d on Mk VI only see figure 11 DRIVEN CLUTCH AND MOUNTING ASSEMBLY Used on Mk XX 295 only see figure 11 DRIVEN CLUTCH AND MOUNTING ASSEMBLY Used on Mk XX 399 only see figure 11 DRIVEN CLUTCH AND MOUNTI...

Page 26: ...PARTS LIST figure 2 Sheet r of 3 43 4...

Page 27: ...XHAUST TUBE Flexible 1 EXHAUST TUBE Flexible 1 ENGINE AND SUPPORT ASSEMBLY Used on Mk VI only REF see figure 1 EXHAUST MANIFOLD 0 1 EXHAUST MANIFOLD 1 PIN Spring 3 32 by 1 2 5 PIVOT PIN Throttle 1 CAR...

Page 28: ...PARTS LIST I Figure 5 Sheet 2 of 3 14...

Page 29: ...BOLT Hex HD 1 4 28 by 1 3 4 0 2 WASHER Plain 1 4 0 o 2 LOCKNUT 1 4 28 00 0 2 STRAP Clutch guard 2 PAD 1 PAD Clutch guard lower 1 DECAL Safety 0 1 SHOCK MOUNT 0 0 4 SCREW Soc HD 10 32 by 1 2 0 0 0 16...

Page 30: ...PAtiTS LIST I Figure 6 Sheet J of 2 o 76...

Page 31: ...225 WIRING CONNECTIONS 1 19 33829 CARBURETOR 1 20 37402 HOOK Spring 1 21 37399 EXTENSION SPRING Throttle 1 22 37512 23 191695 24 125793 DRIVE CLUTCH ASSEMBLY See figure 14 1 BOLT Hex HD 1 2 20 by 4 3...

Page 32: ...PARTS LIST I Figure 7 Sheet I of 2 Revised 15 January 1970 la...

Page 33: ...Internal tooth 5 16 ill JAM NUT 5 16 24 SCREW Throttle rod DRIVE CLUTCH ASSY UsedonMkXX399 only see figure 14 DRIVE CLUTCH ASSY UsedonMkXX439 only see figure 16 BOLT Hex HD 1 2 20 by 4 3 4 Used on Mk...

Page 34: ...815 Figure 8 Sheet J of J Description SEAT AND TAILLIGHT ASSEMBLY Used on Mk VI and Mk XX series see figure 1 LENS Taillamp 0 SCREW Oval HD 6 32 by 7 8 BODY Taillamp 0 SCREW Pan HD 10 32 by 5 8 0 LOCK...

Page 35: ...ASSEMBLY Used on Mk XX 439 only see figure 17 DRIVEN CLUTCH MOUNTING WASHER Serrated 0 LOCKNUT 5 16 24 0 0 RING Retaining 0 PIN Spring CAM Right side CAM Left side 0 WASHER Plain 17 32 ill 1 OD 0 SHA...

Page 36: ...RM ASSEMBLY 1 set 5 37902 RING Retaining 1 6 37903 RETRACTOR Movable face 1 7 37904 SPACER 1 8 37905 RAMP PLATE 1 9 37906 CUP WASHER 1 Figure 13 Sheet J of J Figure Index Number Part Number Descriptio...

Page 37: ...ed on Mk XX 399 only SERVICE KIT Includes springs pins bushings screw clamp and retaining clip SERVICE KIT Roller arm assembly used on Mk XX 295 only SERVICE KIT Roller arm assembly used on Mk XX 399...

Page 38: ...7 FIXED FACE ASSEMBLY BEARING Idler WASHER Idler bearing LINER Spline 0 MOVABLE FACE ASSEMBLY Includes items 6 and 7J SERVICE KIT Includes spring pins and bushing ROLLER ARM ASSEMBLY SPIDER 0 RAMP PLA...