AMGO BP-10, Installation And Service Manual

Page 1: ...TWO POST LIFT Model BP 9X BP 10 ...

Page 2: ...ONTENTS Products features and specification 1 Installation requirement 3 Steps of installation 5 Explosive view 17 Test run 25 Operation instruction 27 Maintenance 28 Trouble shooting 29 Lift Disposal 29 ...

Page 3: ...ene sliders and bronze bush Floor plate design provide unobstructed floor space Single point safety release and dual safety design 4 three stage arms design combined drop in and double screw rubber pad assembly Model Lifting Capacity Lifting Height Lifting Time Overall Height Overall Width Minimum Pad Height Motor BP 9X 9000lbs 76 3 8 85 3 8 49s 111 7 8 136 1 4 3 1 2 12 1 2 2 0HP BP 10 10000lbs 77...

Page 4: ...2 Arm Swings View 2560mm 100 3 4 Fig 2 ...

Page 5: ...TOOLS REQUIRED Rotary Hammer Drill Φ19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 6 Lock Wrench 10 13 14 15 17 19 24 27 Fig 3 ...

Page 6: ...fications of concrete must be adhered to the specification as following Failure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 6 minimum and without reinforcing steel bars and must be dried completely before the installation 2 Concrete must be in good condition and must be of test strength 3 000psi 210kg cm minimum 3 Floors must be level and no cracks Concrete inte...

Page 7: ...LATION A Location of Installation Check and insure the installation location concrete layout space size etc is suitable for lift installation B Use a carpenter s chalk line to establish installation layout of baseplate See Fig 6 C Check the parts before assembly 1 Packaged lift and hydraulic power unit See Fig 7 Fig 7 Fig 6 Chalk line BP 9X 136 1 4 BP 10 139 1 8 ...

Page 8: ... box check the parts according to the shipment parts list See Fig 8 Fig 8 3 Loosen the screws of the upper package stand take off the upper column and remove the package stand 4 Move aside the parts and check the parts according to the shipment parts list See Fig 9 Fig 10 Shipment Parts list Floor cover Parts box 78 Fig 10 Parts in the parts box 78 Fig 9 ...

Page 9: ...ation site parallelly position the power side column according to the actual installation site Usually it is suggested to install power side column on the front right side from which vehicles are driven to the lift See Fig 12 Fig 12 Car in Direction Power side column Offside column Assemble top plate using M10 35 hex bolt with nut and lock washer Fig 11 ...

Page 10: ...ts See Fig 14 Fig 14 2 Using the prescribed rotary hammer drill and drill all the anchor holes and install the anchor bolts Then tighten the anchor bolts See Fig 15 Note Torque of Anchors is 150N m Minimum embedment of Anchors is 4 3 8 Fig 15 Lock washer Washer Nut 4 3 8 Check the columns plumbness with level bar from front and side Fig 13 BP 9X 136 1 4 BP 10 139 1 8 112 1 4 ...

Page 11: ...9 G Raise up the carriage and lock it in the same position of safety device see Fig 16 Fig 16 ...

Page 12: ...gh the top end of the carriages and pass through the hole of the bottom steel plate of the carriages c Pass through the cable from the small pulley d Cable pass through the small pulley in another column e Pull out the cable from bottom to top and hang the cable on big pulley f The fitting of cable pass through the hole of the bottom steel plate of the carriages and screw the nuts ...

Page 13: ...11 2 Assemble cables See Fig 18 Fig 18 The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts 66 67 ...

Page 14: ...12 I Assemble oil hose assy See Fig 19 Fig 19 71 73 72 71 69 70 71 71 68 ...

Page 15: ...TE Tighten oil hose and power unit fittings avoid oil leakage The oil hose of power unit should be fixed with retainer Fig 20 After installing the fitting of power unit Locking the nut using 19 ratchet spanner 75 73 Fix the oil hose by retainer 5 73 74 ...

Page 16: ...e connecting direction 53 59 13 55 56 57 54 58 51 76 K Install safety cable See Fig 21 NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable A View B View Fig 21 ...

Page 17: ...rriages down to the lowest position then use the 8 wrench to loosen the nut of the fixed gear see Fig 24 Adjust the gear according to the arrow direction see Fig 25 tighten the screws until the gear and rack match in good condition see Fig 26 Fig 22 Use the 8 socket wrench to loosen the nut of Moon gear Fig 23 Snap Ring Fig 24 Use wrench to loosen the nut ...

Page 18: ...otations when using 380V three phase motors Single phase motor See Fig 27 1 Connecting the two power supply lines active wire L and neutral wire N to terminals of AC contactor marked L1 L2 respectively 2 Connecting the two motor wires to terminals of AC contactor marked T1 T2 3 Connecting A2 to L2 of AC contactor 4 Terminal 4 of control button is connected with terminals A1 of AC contactor Termina...

Page 19: ...17 IV EXPLODED VIEW Model BP 9X BP 10 Fig 28 ...

Page 20: ...ocket Bolt 4 4 18B 10209134 Rubber Pad 4 4 18C 11680030C Rubber Pad Frame 4 4 19 10203156 Lifting Arm Assy 4 4 20 11206020 Pulley 4 4 21 10209056 Self locking nut 2 2 22 10201002 Hex Bolt 14 14 23 10201010A Chain Connector 4 4 24 10203005 Chain 2 2 25 10201008 Hydraulic Cylinder 2 2 10203078 0 2 26 11203176 Chain pulley support assy 2 2 27 11203267 Power side carriage 1 0 11203265 0 1 28 10209015 ...

Page 21: ...9 Snap Ring 4 4 60 11209051B Stackable Adapter 1 5 4 4 61 11209052B Stackable Adapter 2 5 4 4 62 11209053B Stackable Adapter 5 4 4 63 11203136 Offside Carriage 1 0 11203145 0 1 64 11206046 Arm Lock Bar Right 2 2 65 10201140 Anchor bolt 12 12 66 10203020 Cable Assy φ9 52 8215mm 2 0 10203069 Cable Assy φ9 52 8290mm 0 2 67 10209066 Hex Nut 4 4 68 10207024 900 Fitting 2 2 69 11201082 Extended Straight...

Page 22: ... Part Description QTY 1 81400335 Socket bolt 4 2 11203040 Pin for chain pulley 2 3 10203004A Bronze bush for chain pulley 4 4 11201738 Chain stop plate 2 5 11203004 Chain Pulley 2 6 10201005 Split pin φ4 50 2 7 11201004 Chain pulley seat 2 Fig 29 1 2 3 4 6 5 7 ...

Page 23: ... view No Part no Name Qty 1 10206048 Hex Bolt 12 2 10209039 Lock washer 12 3 10209022 Washer 12 4 11206049 Moon Gear 4 5 11203146 Outer Arm 4 6 11203147 Middle Arm 4 7 10201149 Cup Head Bolt 8 10 11203148 Inner Arm 4 Fig 30 1 2 3 4 5 6 7 8 ...

Page 24: ...03082 0 2 25 4 10201029 Support ring 2 0 10410086 0 2 25 5 10201030 Y ring 2 0 10410087 0 2 25 6 10201031 O ring 2 2 25 7 10206071 Hex nut 2 2 25 8 11201037 Piston rod adjusting sleeve 2 2 25 9 10209078 Dusty ring 2 2 25 10 10201032 O ring 2 2 25 11 11201033 Head Cap 2 0 11203083 0 2 25 12 10201034 Bleeding Plug 2 2 25 13 10201035 O ring 2 0 10203084 0 2 25 14 11201036 Cylinder tube 2 0 11203085 0...

Page 25: ...23 4 3 MANUAL POWER UNIT 071101 Fig 32 Manual Power unit 220V 60Hz ...

Page 26: ...bolt 2 15 81400365 O ring 1 16 10209152 Ties 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Steel Motor 1 20 10420070 Push button 1 21 41030055 AC connector 1 22 81400287 Motor terminal box cover 1 23 71111216 AMGO power unit label 1 24 81400560 Throttle valve 1 25 81400266 Relief valve 1 26 81400284 Inner hex iron plug 1 27 10720118 Hair pin 1 28 81400451 Release valve handle 1 29 102090...

Page 27: ...that two carriage can work synchronously Fit the plastic hole cover on the lifting head If the carriage does not Synchronize when lifting please tighten the cable nut of lower side carriage 2 Adjust safety cable Lifting the carriage and lock at the same height strain the safety cable and then release a little and then tighten the cable nuts Make sure the safety device can always be worked properly...

Page 28: ...rst make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If there is anything improper repeat the above adjustment NOTE It may be vibrated when lifting at start please lifting it with load for several times the air would be bled and the vibration would be disappeared automatically Hydraulic Schemat...

Page 29: ... Push button UP until the lift pads contact underside of vehicle totally Recheck to make sure vehicle is secure 8 Continue to raise the lift slowly to the desired working height ensuring the balance of vehicle 9 Push lowering handle to lower lift onto the nearest safety The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2...

Page 30: ...ll Rollers and Pins with 90wt Gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the lift until the bolt has been replaced Every six months 1 Make a visual inspection of all moving parts for possible wear interference or damage 2 Check and adjust as necessary equalizer tension of the cables to insure level lifting 3 ...

Page 31: ...place 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check Valve leakage 3 Cylinder or fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear Pump leaks 5 Overload lifting 1 Clean the oil line 2 Check electrical system 3 Fill tank 4 Replace pump 5 Check load Lift cannot...

Page 32: ...30 Manual Part No 72127705 Revision Date 2020 09 Zip 29102 AMGO HYDRAULIC CORPORATION Tel 803 505 6410 Fax 803 505 6410 1931 Joe Rogers Blvd Manning South Carolina ...