MAN-X5SL-ENG-01
8
ⓒ
2016 All Material Handling
WARNING
To avoid serious Injury wear eye protection
when near where hoist are being worked on
6.0 TOOLS REQUIRED FOR SERVICE
•
External retaining ring pliers (small size)
•
Wrenches: 6, 8, 10, 12, 13 and 17 mm
•
Socket wrench: 8, 10, 12, 13 and 17 mm
•
6 inch caliper (0.001 in. increments).
•
Soft face hammer
7.0 LUBRICANTS REQUIRED FOR SERVICE
•
No 2 chassis grease for gearing &
bearings
•
Gear oil for the load chain (any viscosity)
(Dry lubricant can be substituted.)
8.0 DISASSEMBLY:
Hoist repair and inspection should not be attempted unless by capable and qualified persons
familiar with this product. (During disassembly, parts should be cleaned and inspected per section
5.0 INSPECTON MEASUREMENTS as illustrated in this Manual.
To access brake, lay the hoist on the gear side for disassembly from the lever side:
Reference the exploded parts illustration drawings in this manual. Begin by loosening nut (36) while
holding down on (35) as it is spring loaded. Slowly remove (35) allowing the spring (34) to release.
Remove hand wheel (33) and spring (32). Remove the lever (27) by loosening bolt (29) and nuts (31).
Remove cam (28) and the brake driver (22) or overload protected brake driver assembly (22C).
Note: If equipped with an overload protection assembly (22C), it is pre-set at the factory to slip if
the hoist is severely overloaded. It is not recommended to disassemble or reset this device.
by other than an AMH authorized service center. If this assembly malfunctions it is
recommended that it be replaced.
Loosen nuts (15) on the lever side and remove lower lever assembly (21) to expose the brake disc (20)
pawls, springs and retaining rings (17).
To access the chain wheel (5), chain stripper (4), chain guards (3), bearings (2) and the top hook
assembly remove the brake side frame plate (1).
To access the gearing: If continuing the disassembly from above, Loosen nuts (15) on the gear side
and remove gear cover (13). Planet gears (9), pinion (12), thrust washer (11) and output gear (10) and
top hook attachment pin (6) can all be removed by hand. If accessing the gearing without first
disassembling from the lever side; the pinion (12), thrust washer (11) and output gear (10) may not be
removed.
To disassemble hooks simply view the parts exploded drawing. The top hook assembly (70) can be
easily detached from the hoist body by removing the gear cover (13) and pin (6) within.
9.0 ASSEMBLY:
Hoist repair and inspection should not be attempted unless by capable and qualified persons
familiar with this product.
To reassemble the power unit: Reference the exploded parts illustration drawings in this manual.
Assemble in the reverse order from section 8.0 DISASSEMBLY above with the additional instruction
provided below:
Assembly of gearing: Assemble gearing with a liberal coating of #2 chassis grease on the roller
bearings (2), hardened bushings, gear teeth (9) (10) & (12) and thrust washer (11). A light coat of
grease should be applied to the entire pinion shaft (12), wipe excess from the spline end before
assembly as it passes into the brake area. Install bearing (2) in the gear side frame plate (8) and chain
wheel (5) into the bearing. Install output gear (10) over the chain wheel (5) spline. Insert pinion shaft
