amiad EBS-10K Flat Lid Filter, Installation, Operation And Maintenance Instructions

Page 1: ...AMIAD Water Systems EBS 10K Flat Lid Filter Serial number Order number Catalogue number Filtration degree Tested by Installation Operation and Maintenance Instructions 000 910101 595 07 2019 ...

Page 2: ...t or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes th...

Page 3: ...ntenance 12 Troubleshooting 14 Disassembling and reassembling 15 Parts schedule section 1 Standard EBS 10K OL Filter 18 Parts drawing Section 1 Standard EBS 10K OL Filter 20 Parts schedule section 2 Drive Shaft Housing 22 Parts drawing Section 2 Drive Shaft Housing 23 Parts schedule drawing section 3 Suction Scanner 24 Parts schedule drawing section 3 SLN Suction Scanner 25 Limited Warranty 26 Wit...

Page 4: ...g cycle time 30 40 seconds 30 40 seconds Wasted water per cycle 500 liter 132 gallon at 2 bar 30 psi Minimum flow for flushing 50 m3 h 220 USgpm at 2 bar 30 psi Control and electricity Control voltage 24V AC 24V DC Per request Electric motor 0 375Kw 18 22 Gear output R P M Rated operation Voltage 3 phase 220 380 440 VAC 50 60 Hz Single phase 110 220 VAC 50 60 Hz Current consumption 1 5 Amp with 3 ...

Page 5: ...ighting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized ...

Page 6: ...ase note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers techn...

Page 7: ...imize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and reg...

Page 8: ...2 INLET MANIFOLD 1 12 INLET BUTTERFLY VALVE 2 12 EBS 10000 FILTER 3 3 HYDRAULIC VALVE 4 NON RETURN VALVE 5 12 OUTLET BUTTERFLY VALVE 6 12 OUTLET MANIFOLD 7 12 BY PASS BUTTERFLY VALVE 8 1 2 3 4 5 6 7 8 83 622 2124 44 17 1122 23 62 600 52 05 1322 113 64 2886 ...

Page 9: ...lfunction mode During malfunction mode the self cleaning operation is stopped the malfunction light on the control board is turned on and an external output is activated In case that there is HMI the relevant fault error will be displayed The filtration system may enter a malfunction mode in the following cases 1st When there is a continuous signal from the pressure differential switch for duratio...

Page 10: ...r is required 6 If possible prior to installing the filter thoroughly flush the main line at the connection point in order to remove large objects that may damage the filter s internal mechanism 7 Install a drainage pipe to the exhaust valve Minimum 3 diameter for a maximum pipe length of 20 meters 60 feet for longer drainage 4 pipe diameter must be used for a maximum length of 40 meters 120 feet ...

Page 11: ...FF 5 Toggle all limit switches to verify that they activate the correct inputs on the PLC according to the wiring schematic Correct connections if necessary before proceeding to the next step 6 Switch ON the motor protector circuit breaker The motor will start operating Control Board without Homing procedure The suction scanner shaft should turn clockwise and move downward to the filter housing un...

Page 12: ...cribed at the following list 6 Reconnect the filter carefully and safely to its water air and power supply 7 Perform a General Inspection of the Filter Operation as described above Changing the sealing flange internal O ring 1 Close the inlet valve to the filter and release any residual pressure 2 Disconnect and lock the filter s power supply 3 Disconnect and lock the filter s compressed air suppl...

Page 13: ...filter electrical motor g Any sign of corrosion on the filter housing or accessories h Unusual vibrations i Non smooth operation of the filter valves air release valves and check valves 2 Close the inlet and the outlet valves of the filter Drain the filter housing and release any residual pressure 3 Disconnect and lock the filter s power supply 4 Disconnect and lock the filter s compressed air sup...

Page 14: ...ur qualified electrician to check the PD connections and operation Replace the switch if found faulty The motor protector was activated The fault indication lamp is blinking in red This fault means that the motor was operated under too high load Note All the following checks and actions should be done by a qualified electrician only A Check the motor power consumption when not loaded B Check the l...

Page 15: ...necting pin If the connecting pin is not facing one of the shaft housing windows turn the drive shaft 3 on page 23 a little Use 17mm or 11 16 spanners 7 Turn the drive shaft 3 on page 23 counter clockwise so that it will be separated from the suction scanner shaft 2 on page 24 8 Unscrew bolts 10 on page 23 and remove the limit switches sling 9 on page 23 without disconnecting and changing the limi...

Page 16: ...uld be lifted only with Amiad s standard Extractor and a standard lifting device operated by an authorized operator 1 Clean and dry the rubber pads on the Extractor 2 Fold the Extractor upwards Figure 1 Figure 1 3 Insert the Extractor into the screen about a quarter from top Make sure that the extractor cushions do not touch the stitch found along the screen interior 4 Pull the extractor up so tha...

Page 17: ...s 17 in opposite positions 6 Screw the rest of the housing bolts 17 Tightening opposite positioned bolts will achieve proper sealing 7 Locate the O ring 12 in its groove under the shaft housing 13 Place the bolts 21 but do not yet tighten them firmly 8 Turn the drive shaft 3 on page 23 clockwise until it reaches the suction scanner shaft Insert the connecting pin 22 into the hole in the drive shaf...

Page 18: ... DIN934 16 21 Hex Bolt Partial Thread M16X60 Z PLT C ST 8 22 Connecting Pin EBS 1 23 Split Pin 2X20 DIN 94 S ST304 1 24 Drive Shaft Key EBS 1 25 Drive Unit EBS 10000 3 Ph 0 375Kw 1400RPM RMI70 1 70 1 26 Flat Washer M10 DIN125 Zinc Plated C ST 8 27 Spring Washer M10 ZINC PL C ST 4 28 Hex Nut M10 Zinc Plated C ST DIN934 4 29 Hex Bolt Full Thread M10X40 Z Plated C ST 4 30 EBS Drive Shaft Cover Red Ge...

Page 19: ... F BRASS 2 54 L Connector 3 4 F M Galvanized 1 55 3 4 Black Filter AC W O Valve Nylon Screen 200 Mic 1 56 O Ring Seal P2 112 NBR 1 57 Raccord Nut 3 4 for 3 4 Filter 1 58 Raccord Nipple 1 4 for 3 4 Filter 1 59 L Connector 5 16 X1 4 3 60 Pressure Check Point Connector 1 4 X1 4 1 61 Solenoid Valve 24VAC 50HZ No Gem Sol 1 62 Pilot Tube 8 MM Black 1 ...

Page 20: ...0K Flat Lid 910101 000595 07 2019 Page 20 of 28 31 30 25 29 26 13 24 32 28 27 26 21 19 9 12 17 15 19 20 11 10 5 8 1 15 16 2 3 4 5 6 7 6 14 22 23 STANDARD EBS 10K ON LINE FILTER Parts Drawing Section 1 Page 1 ...

Page 21: ...000595 07 2019 Page 21 of 28 47 59 61 60 62 62 52 48 59 58 57 56 55 54 53 36 35 34 40 39 33 41 42 37 38 46 50 45 47 43 59 47 44 62 51 47 62 62 48 53 49 19 18 19 20 STANDARD EBS 10K ON LINE FILTER Parts Drawing Section 1 Page 2 ...

Page 22: ...M6 DIN125 S ST316 10 9 Limit Switch Sling EBS Polished 1 10 Hex Bolt Full Thread M6X20 S ST316 DIN933 2 11 Phillips Pan Machine Screw M4X20 S ST316 4 12 Flat Washer M4 DIN125 S ST316 4 13 Hex Nut M6 S ST316 DIN934 2 14 Flat Washer M10 DIN125 S ST316 2 15 Socket Set Screw M10X50 S ST316 DIN916 2 16 Hex Bolt Full Thread M6X35 S ST316 DIN933 3 17 Socket Set Screw M4X16 S ST316 DIN916 2 18 Nylon Inser...

Page 23: ...EBS 10K Flat Lid 910101 000595 07 2019 Page 23 of 28 STANDARD EBS 10K ON LINE FILTER Parts Drawing Section 2 Drive Shaft Housing ...

Page 24: ...ing Section 3 Suction Scanner No DESCRIPTION Qty 1 Machined Suction Scanner For Internal Filter EBS 10K 1 2 Suction Scanner Shaft EBS 10K 1 3 Pin 10 X 53 S ST316 1 4 PIN 3 X 20 S ST316 1 5 Suction Scanner Nozzle EBS 6 6 Internal Filter for Scanner EBS 10K 15K 1 7 Plug POM for Internal Filter 1 8 Plug M12 for Mega 19BAR 1 ...

Page 25: ...n 10 X 53 S ST316 1 4 Plug M12 for Mega 19BAR 1 5 Internal Filter for Scanner EBS 10K 15K 1 6 Plug POM for Internal Filter 1 7 PIN 3 X 20 S ST316 1 8 Housing for SLN EBS 6 9 Cap for Nozzle EBS Spring Loaded 6 10 O Ring Seal 18x2 Nbr 6 11 Tightening Nut for Nozzle EBS Spring Loaded 6 12 Spring Loaded Nozzle Seal EBS RED 12 13 Support Pipe for SLN EBS 6 14 Spring for Nozzle EBS 6 15 Seat Spring for ...

Page 26: ...EBS 10K Flat Lid 910101 000595 07 2019 Page 26 of 28 ...

Page 27: ...resentative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed stan...

Page 28: ...el Tel 972 4690 9500 Fax 972 48141159 Email info amiad com European Authorised Representative for CE Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...