Ampeon AMP-2000V5, User Manual

Page 1: ... AMP 2000V5 type Metal spark diverter User manual Jiangsu Ampeon Electronic Engineering Co Ltd http www ampeon cn ...

Page 2: ... it does not conform to your order documents or if you have any questions regarding the product please contact to the dealer or the service office of our company 3 Jiangsu Ampeon Electronic Engineering Co Ltd provides services of the three guarantee period 18 months from the delivery date 4 Troubles due to lightening strike water invasion and obvious artificial miss or damage etc are not in the ra...

Page 3: ...2 3 The installing of metal detector 11 2 4 The installing of diverter 12 C Debugging and usage maintenance 13 1 Indicative and adjustable parameter of the control panel 13 1 1 Spark inspection unit AMP TIME SET 13 1 2 Metal diverting unit APU 02 15 2 Fire alarm simulation test 19 3 Metal diverting function test and adjustment 19 D RS 232 communication 21 1 Function of RS 232 communication connect...

Page 4: ...romagnetism c Automatic calibration and equilibrium electric circuit make the inspection sensitivity free of drift and difference and the intelligentized program make it capable of adapting to different install environment and maintains the best working condition d The design of automatic sensitivity parameters ranks makes the parameter programming more simple and efficient e LED of the parameter ...

Page 5: ... mixed with sparkles moves through the high sensitive infrared probe detecting area the controlling program will immediately make the fire alarm with sound and light Furthermore while stopping the running of related equipments such as blower fan etc the cotton flow with sparkle and combusting scraps are discharged into collect box to assure that the sparkle will not enter the next procedure and el...

Page 6: ...des sundries In the procedure of both positive and negative pressure this diverter executive structure can work effectively and it is applicable in the parallel use of reciprocate bale plucker and disc bale plucker 3 External dimensions and names of the parts This equipment is mainly composed of three parts spark detection control box figure2 metal detector figure3 and diverter figure4 Figure 2 Di...

Page 7: ...ble toΦ300mm pipe 325 540 620 415 310 355 45 350 Applicable toΦ350mm pipe 380 580 660 415 335 350 47 Table 2 Dimension table of detector Figure 4 Diagram of the diverter Type Remark K mm L mm M mm N mm 0 mm P mm Q mm R mm Weight KG 300 Applicable toΦ 300mm and Φ350mm pipe 585 355 355 505 290 335 290 1480 68 350 Table 3 Dimension of diverter ...

Page 8: ...ct output 10A 240VAC 28VDC h Requirement of the environment temperature 10 40 relative humidity 20 75 RH B Electric wiring and installing In order to reach the best performance of AMP 2000V5 type metal spark diverter proper electric wiring and installing is the most important approach Before the installing please read the following carefully and make further measurement and evaluation properly wit...

Page 9: ...ument itself cannot be shut down As the equipment is installed to the metal pipe it is recommended that you use the wire over RVV 1 5mm2 b The connectors 4 and 5 can output AC220Vpower supply It is connected to the electromagnetic valve coil of the correlated diverter As the equipment is installed to the metal pipe it is recommended that you use the wire over RVV 1 5mm2 c The connectors 6 and 7 ca...

Page 10: ...so be realized However it s not recommended for the AC circuit may affect the normal working of the metal detector Figure 7 Control the blower fan through the conversion of relay KA1 recommended 1 2 The connection of metal diverter s signal cable Figure 8 The connection diagram of metal signal cable 1 3 Ear thing and safety a You should earth properly according to the safety standard of local ...

Page 11: ...han two people 2 Installing 2 1 Install requirements The detailed requirements of installing are as follows a Enough length of straight duct must be reserved within the installed route In the ordinary course of events if the length of the straight duct is over 4 5m it can be installed according to figure 9 The metal detector and diverter must be installed to the straight duct refer to figure 9a b ...

Page 12: ...2 directly relates to the diverting rate e Before the installing it is necessary to prepare the metal slingers metal bracket and wire cable for the installing Air speed ν m sec Install distance L2 m ν 10 2m 10 ν 20 2 m 3 5 m ν 20 high wind speed 4m Adjust according to the actual situation Table 4 The install distance from metal detector to the diverter Caution a During the installing the center di...

Page 13: ...led straight pipe distance is limited the control box can also be horizontally installed to the vertical pipe figure 10 c b The connecting pipe with observing window is directly connected to the control box figure 10 The connecting pipe with observing window is designed for the convenience of the test of spark inspection function Figure 10 a Figure 10 b Figure 10 c Figure 10 Diagram of control box...

Page 14: ... should be hung or supported by holder or hanging tool and they should be made of metal so there should be an insulation distance between the detector and the supporter Figure 11 a Figure 11 b Figure 11 c Figure 11 d c Metal detector should be firmly installed to avoid misacting when the detector vibrates during usage The metal detector should be firmly installed to prevent the misoperation caused...

Page 15: ...d if you adjust the inverter s PWM wave carrying frequency the interference would also relatively decrease Please see figure 11 e 2 4 The installing of diverter The executive structure is composed of two parts diverter and collect box refer to figure 12 The collect box is installed under the diverter and be careful not to reversely installed and assure that the collect valve can act flexibly The d...

Page 16: ...rgizing test If the displayer shows normally after the energizing the following procedure is the understanding and the setting of the parameters 1 1 Spark inspection unit AMP TIME SET Figure 13 The diagram of parameter panel in spark inspection unit a The explanation of the messages in LCD 11 11 08 indicates the real time now is 11 11 08a m 03 indicates there are 3 alarm messages AMPEON indicates ...

Page 17: ...e number exceeds 20 the history record would be automatically cleared and displays 01 That is to say it can only store the 21st message the original 20 messages would be automatically cleared c Operation in case of alarm In case of the alarm the instrument sends the sound and light alarm signals and shuts down automatically at the time the displaying clock in LCD main page stops After pushing RESE...

Page 18: ...4 minutes it would return to the main page without saving anything Caution While changing the time you should operate patiently please confirm carefully after saving the changing to prevent the error 1 2 Metal diverting unit APU 02 Figure 14 Diagram of APU 02 panel a Use of counting function COUNT CLR a The data displayed in LED is the times of the metal diverter s action If you want to restart th...

Page 19: ...lay T1 0 00S 3 00S 0 00S Reset delay T2 1 00S 3 00S 1 50S Fan halt delay T3 0 00S 3 00S 0 00S Table 5 Parameter setting table a Sensitivity SU Automatic mode of sensitivity 3 levels A2 automatic high sensitivity A1 automatic medium sensitivity A0 automatic low sensitivity Manual mode of sensitivity 99 levels parameter range1 99 the lowest 1 the highest 99 We recommend the A0 A1 A2 Automatic mode o...

Page 20: ...ime we must assure that the dropping volume is the minimum and it has minimum influence to the gas flow of normal production The reset delay parameter s setting precision is 0 01S Adjust and set the reset delay parameter in the range of 1 00S to 3 00S Caution If the parameter T2 is set too low this may cause the condition that material including the metal cannot be discharged If it is too big the ...

Page 21: ...APP It is the status of delay and preparing to enter the work AP1 is the action delay time RE2 indicates the relay operating time of the diverter and AP is examination postponed When the count value appears in the LED and the working indicating lamp is on the metal diverter is in the working state b After the initial setting of the parameter we can wrap the metal with material and simulate the nor...

Page 22: ...mulation test a There is an active window on the pipe beside the spark diverter Shine the spark sensor through the small window and it will be OK if the controller can carry out normal action The tungsten filament of the torch is a hot body and includes infrared ray During action it alarms with sound and light so it is necessary to turn off the alarm manually b During the normal use if fire alarm ...

Page 23: ...luence to the normal carding is the minimum As the install distance between the detector and the diverter is very short and the activation delay is the minimum once the metal is detected the diverter will act immediately In this working mode the various size of metal substance discharge rate will reach maximum for the distance they move along with the cotton flow is small c Reset delay parameter r...

Page 24: ...ect box of diverter needs to be cleaned immediately or it will damage the diverter b We also need to carry out regular simulation test and check to the metal diverter and trash separator to assure the good working state D RS 232 communication 1 Function of RS 232 communication connector RS 232 communication connector is installed in AMP 2000V5 metal spark diverter Figure 16 RS 232 communication co...

Page 25: ... interface APU 01 human machine interface can be installed in the position that operator can observe and operate easily refer to the following figure 17 Figure 17 APU 01 human machine interface Caution APU 01Operation panel is optional part When necessary user can purchase from Jiangsu Ampeon Electronic Engineering Co Ltd separately APU 01human machine interface utilizes LCD and touch type keyboar...

Page 26: ...istaken 1 There is sunlight shinning or reflecting into the detectingarea 2 The spark detector maybedamaged 3 The main control panelisdamaged 1 Check whether there is sunshinetothedetector 2 Check the spark detector inside the control box and find the detector with mistakenfirealarm 3 Check the damage of main controlpanel 1 Avoid the direct sunshine tothedetector 2 Change the damaged sparkdetector...

Page 27: ...alyears LCDdisplaying Change the battery on the circuit board Nickel chrome chargeablebattery3 6V Does not affect the main functionofsparkalarm LCD background lightisnotbright 1 There is a life span ofbackgroundlight 2 There is problem with power supply circuit Checkthedisplayingplate As the background light has its life span LCD background light off does not affect the function and neednotberepai...

Page 28: ...r does notact 1 There is problem with the emission and receiving wire between the detector andcontrolbox 2 Control main board isdamaged 3 LED display panel APU 02 circuit board isdamaged 1 Check if signal emission and receiving wires have beenreliablyconnected 2 Check the control main board 3 Check LED display board 1 After measuring with multi meter fix the connecting wire and assure the proper c...

Page 29: ...e structure and repair thedamagedparts 2 Resettheparameter 3 When the adjustment of the parameter does not work the pipe install distance should be adjusted Misoperation happens frequently in metal divertingfunction 1 Interference of the powersupply 1 Thepowersupplycircuit 1 Change the incoming circuit and avoid the mixing with relay electric motor inverter power supply or other strong interferenc...

Page 30: ...ceiving shielding cable in the correspondingconnectors 7 The metal hose threaded with signal emitting cable is not fixed and vibrate during working 7 Signal emission and receivingcable 7 Fix the threaded wired metal hose 8 There is metal scraps remaining in the inner cavity of the detector or the distance between the detector and vibrating metalpieceistoonear 8 Check the inner cavity and the surro...

Page 31: ...AMPEON AMP Series http www ampeon cn 28 ...

Page 32: ...AMPEON AMP Series http www ampeon cn 29 Appendix 2 Diagram of AMP 2000V5 metal spark diverter installing ...

Page 33: ...er and that is the cause of fire alarm 2 The iron scraps mix into the blower with the wool flow the high speed flying blade of the blower fan strikes the iron scraps or iron scraps rub with turbo housing of the fan and then spark happens and finally fire alarm happens 3 There are ropes stones and rags etc remained in the wool bag When these sundries rub or strike with beater or fan blade fire may ...

Page 34: ...assurance for prevention of blowing and carding line fire alarm The strengthening of management is the key factor of decreasing fire alarm good running operation management and equipment management can completely avoid the happening of the fire alarm 1 When the wool is packaged in bags the operator should tidy up all the iron wire and wrap cloth and manage to be cut basically flat in height Make t...

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