Amphenol H4 Cable Series Instruction Manual Download

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组装流程

Assembly process

4.1

线端连接器组装

Cable connectors assembly

4.2

连接器对插及解锁

Connectors mating and un-mating

电缆状态

Cable routing

连接器对插前防尘保护

connector dust protection to the former

存储注意事项：

Note on storage

附件：禁止接触化学品清单：

Forbidden to exposure of chemicals list

Table of Contents

警告

Caution

技术参数

Technical data

工具及应用

Tools & application

3.1

工具

Tools

3.2

剥线流程

Cable preparation and stripping process

3.3

机加端子压接流程

Cold Formed contacts crimping process

3.4

冲压端子压接流程

Stamping and Formed contacts crimping process

H4 CABLE SERIES INSTRUCTION MANUAL

文件编号

(File Name) :WI-S037-ENG REV.L

www.amphenol-sustainable.com

Final interpreation is owned by Amphenol

Summary of Contents for H4 Cable Series

Page 1: ...LE SERIES INSTRUCTION MANUAL 文件编号 File Name WI S037 ENG REV L Amphenol 太阳能连接器H4线端系列安装手册 PV Connector H4 Cable Series Instruction Manual H4 太阳能线端连接器 H4 PV CABLE CONNECTOR H4 H 太阳能线端连接器 H4 H PV CABLE CONNECTOR ...

Page 2: ...idden to exposure of chemicals list 目录 Table of Contents 1 警告 2 Caution 2 技术参数 3 Technical data 3 工具及应用 4 Tools application 3 1 工具 4 Tools 3 2 剥线流程 5 Cable preparation and stripping process 3 3 机加端子压接流程 5 Cold Formed contacts crimping process 3 4 冲压端子压接流程 6 Stamping and Formed contacts crimping process H4 CABLE SERIES INSTRUCTION MANUAL 文件编号 File Name WI S037 ENG REV L 1 www amphenol sustainable ...

Page 3: ...86B This connector is suitable for use only with Class B and C stranded copper conductors See NFPA NEC 70 chapter 9 Table 10 If the connector is found to be in use with other stranding classes the connector shall be marked with the speciﬁc class conductors See the Standard for Wire Connectors UL 486A 486B 8 H4 H4 H连接器沿其轴向可承受最小44Lb拉力但是不能长时间施加外力在连接器上如图1 1所示但不可使用如图1 2所示非连接器轴向力来拉连接器 The H4 H4 H and...

Page 4: ...见附件文件 WI S047 ENG Rev B A warning to our customers and users of product to prevent exposure of the chemicals to our product These chemicals may cause corrosion degradation of performance or cracking of product and might lead to potential safety issues in applications See ﬁle WI S047 ENG Rev B 2 技术参数 Technical data 额定电压 Electrical rating 额定电流 Current rating 保护等级 1000V DC TÜV IEC 62852 1500V DC UL 6...

Page 5: ... inspection tool 母端防尘帽 Female protect caps www amphenol sustainable com 机加工端子钳口 Crimping die for cold forming contact 2 5 4 0 6 0 10mm 端子 for 2 5 4 6 10mm contact UTXTC0004 UTXTC0005 UTXTD0004 UTXTD0005 H4TC0003 UTXTD0003 冲压端子钳口 Crimping die for stamping forming contact 2 5 4 0 6 0mm 端子 for 2 5 4 6mm contact H4TS0000 H4TW0001 H4 H4 H连接器蓝色扳手 Wrench tool for H4 H4 H Cable connector H4 H4 H连接器套筒 Open...

Page 6: ...arrel and the conductors are visible in the inspection hole Crimp contact barrel by using the 4 ident crimping die by putting the contact barrel with striped cable in the corresponding crimping locator See below pictures 3 3 1 to 3 3 5 The pull out forces have to meet below table 3 3 1 requirement 图 3 3 1 Picture 3 3 1 图 3 3 2 Picture 3 3 2 图3 2 1 Picture 3 2 1 图 3 2 2 Picture 3 2 2 图3 2 3 Picture...

Page 7: ...e crimping die Be careful for not hurting the locator wings See below pictures 3 4 1 to 3 4 5 The pull out force should meet below table 3 4 1 requirement www amphenol sustainable com 图 3 3 6 Pictures 3 3 6 图 3 3 7 Pictures 3 3 7 图 3 4 4 Picture 3 4 4 图 3 4 1 Picture 3 4 1 图 3 4 3 Picture 3 4 3 图 3 4 5 Picture 3 4 5 表格3 4 1 Table 3 4 1 位置 Position 1 14AWG 2 5 mm Min 223 N 2 12AWG 4 0 mm Min 312 N ...

Page 8: ... contact crimping spec 14AWG 2 5 mm 2 10mm REF 3 40mm REF 12AWG 4 0 mm 2 39mm REF 4 00mm REF 10AWG 6 0 mm 2 70mm REF 4 25mm REF H W Ratio 高度宽度比率 50 X 75 Compression Ratio 压缩比率 70 X 90 铆接高度 A Crimping Height A 铆接宽度 B Crimping Width B 电缆规格 Cable Size 表格3 4 2 Table 3 4 2 公端连接器 Male Connector 图4 1 1 Picture 4 1 1 图4 1 2 Picture 4 1 2 图4 1 3 Picture 4 1 3 图4 1 4 Picture 4 1 4 备注 Notes 可通过端子探测工具确认端子是否插...

Page 9: ...Customer can choose the diﬀerent screwed method according to their manufacturing processes 以下是连接器通过本体和帽子组装时的受力面如图4 1 7 See the acting point when connector was screwed by body and cap as below picture 4 1 7 H4 CABLE SERIES INSTRUCTION MANUAL 文件编号 File Name WI S037 ENG REV L 8 www amphenol sustainable com 白色区域 White area 图 4 1 5 Picture 4 1 5 图 4 1 6 Picture 4 1 6 图 4 1 7 Picture 4 1 7 受力面 Action s...

Page 10: ...icture 4 1 8 图 4 1 9 Picture 4 1 9 图 4 1 10 Picture 4 1 10 图 4 1 11 Picture 4 1 11 4 1 3 备注 Notes 1 H4及H4 H连接器线材外径要求为ø4 5mm 到 ø7 8mm The cable range of H4 and H4 H connector is from ø4 5mm to ø7 8mm 2 适用H4及H4 H连接器导线的线芯数为7到140根 The number of conductor strands for H4 and H4 H is from 7 to 140 3 扭矩要求只针对太阳能线材不同的线材组装完成后都需达到IP68及拉力测试要求无端子状态下吊重20Lb 一分钟 These torque force apply to Amphenol PV cable only...

Page 11: ...2 连接器对插及解锁 Connector mating and un mating 公端和母端连接器对插直到听到滴的卡位声说明对插到位安费诺H4连接器符合NEC 2008 690 33标准所以需要工具进行解锁 For mating align the 2 half connectors and mate them together by hand until a click is heard and or felt For un mating since the Amphenol H4 complies with the NEC 2008 690 33 a tool is required to disconnect the connector once mated 以下特征可以确认连接器是否对插到位 Below feather can conﬁrm the connector h...

Page 12: ...e use cable size order code 4 for both 4 0mm 12AWG 6 0mm 10AWG 4 0mm 12 AWG 6 0mm 10AWG S F 4 0mm 12AWG CF 卷装冲压端子选型 Stamped and Formed contacts order number How to Order S F contacts on Reels please choose one code per position below Product Line Product Type Gender Connector Type Cable Size Packaging H4 H4 series F S F contact F Female M Male C Cable gland tool unlock 1 5mm 16AWG 2 5mm 14AWG 4 2 ...

Page 13: ... 图 5 2 Picture 5 2 图 6 1 Picture 61 图 6 2 Picture 6 2 6 连接器对插前防尘保护 connector dust protection before mating 连接器安装过程中如未能及时对插公母头连接器需要用防尘帽母头使用UTXPF 公头使用UTXPM 组装保护以防止连接器内部被污染如图6 1和图6 2 In the process of connector assembly the connect need be protected by dust cap female end use UTXPF and male end use UTXPM if connector can t be mated in time so as to prevent the internal of connector be contaminat...

Page 14: ...ith acids alkalis gases acetone or any other chemical substance that could impact the materials use If these condition are met The components can be stored for a maximum period of up to two years from the date of manufacture Final interpreation is owned by Amphenol 8 注意事项 Note 请注意有关第三方测试仅作为应用设计的参考客户有责任自行验证在特殊应用及极端环境条件下的系统功能和连接器的耐久性我们建议客户在设计应用系统时考虑预留充足安全系数以避免高电流情况下引起产品过热失效 Please be aware tha...

Page 15: ...化学品与产品接触 A warning to our customers and users of product to prevent exposure of the following chemicals to our product These chemicals may cause corrosion degradation of performance or cracking of product and might lead to potential safety issues in applications Classify分类 Commonly used chemicals 常用化学品 Grease 脂类 Oils 油类 Mould Release Agent 脱模剂 Binder 粘合剂 Alcohols 醇类 Fatty hydrocarbons 脂肪族化合物 Acid...

Page 16: ...Amphenol Technology Shenzhen Co Ltd Tel 86 755 29918389 Email info amphenol industrial com web www amphenol sustainable com Block C Xia Shi Jia 2nd Industrial Estate Gongming Shenzhen 518106 China ...

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