background image

Detailed Description

 

Analog Section

 

 

Figures E2 diagrams A thru D shows the 
equivalent circuit of the analog section in 3 
different phases of operation. The system will 
perform conversions at a rate determined by the 
clock frequency 40,002 clock periods per cycle. 
(see Figure E1B shown earlier in this chapter for 
details of conversion timing).

 

 

Auto-Zero Phase I (Figure E2A)

 

 

During the Auto-Zero, the input of the buffer is 
connected to V REF through switch 2, and switch 
3 closes a loop around the integrator and 
comparator, the purpose of which is to charge the 
Auto-Zero capacitor until the integrator output 
does not change with time. Also, switches 1 and 2 
recharge the reference capacitor to V REF.

 

 

Input Integrate Phase II (Figure E2B)

 

 

During Input Integrate the Auto-Zero loop is 
opened and the Analog Input is connected to the 
Buffer Input through switch 4 and C REF if the 
input signal is zero, the buffer, integrator and 
comparator will see the same voltage that existed 
in the previous state (Auto-Zero). Thus, the 
integrator output will not change but will remain 
stationary during the entire input integrate cycle. 
If V 

IN

 is not equal to zero, and an unbalanced 

condition exists compared to the Auto-Zero 
Phase, the integrator will generate a ramp whose 
slope is proportional to V 

IN

.

 

 

 

Deintegrate Phase II (Figures E2C and Figures 
E2D)

 

 

During the Deintegrate phase, switch 5 is closed 
and a voltage which is V REF more positive than 
during Auto-Zero is impressed on the BUFFER 
INPUT. Thus, the reference capacitor stores the 
equivalent voltage. This returns the output of the 
integrator to the zero-crossing point established in 
Phase I. The time, or number of counts, required 
to do this is proportional to the input voltage.

 

 

 

E-4-1. Reference Voltage

 

 

The precision reference voltage required to do 
the A/D conversion is developed by IC201. The 
zener voltage is attenuated to approximately - 
0.5V. This voltage is applied to IC2-7.

 

 

 

E-4-2. LED Display

 

 

The output format from IC2 is in Binary Coded 
Decimal (BCD) format. Each digit is scanned

 

for 10 clock pulses. The scan sequence is D5 D4 
D3 D2 D1. This drives Q1 thru Q5, which in 
turn drivers the seven segment displays. The 
BCD data is converted to seven segment format 
by IC4. When the 620A-4 electronics are in 
open circuit or over-range mode the display 
flashes “

0000"

. IC5 is a 1 MHz oscillator

 

which is divided by 10 by IC6. The 100 KHz 
clock output then goes to IC2.

 

 

E-5. 

Ohms-To-DC Converter

 

 

The ohms-to-DC converter generates a constant 
current which is passed through the device under 
test to develop the voltage measured by the A/D 
converter.

 

 

E-5-1. Constant Current Source

 

 

The constant current source is composed of 
IC201, IC202, Q202, D203 and their associated 
components. The input to the constant current 
source is approxi1.05 volts, developed 
at IC201-7 and connected to IC201-13 through 
R209 and R210. The heart of the constant 
current source is the voltage-to-current 
converter. A simplified schematic of this circuit 
is shown in Figure E-4 and described in Section 
E-5-2. The amplifier of IC201-12 is an inverter, 
and its output is applied to IC201-9. The 
amplifier of IC201-8 has unity gain due to the 
feedback through R213. Its output is applied

 

to the inverting input of IC202-3. The output of 
IC202-6 provides feedback to the non-inverting 
input of IC201-10. This circuit operates to 
maintain the inverting input at IC202-3 and the 
non-inverting input at IC202-2 at the same 
potential.

 

Summary of Contents for 620A-4

Page 1: ...MODEL 620A 4 OPERATION MAINTENANCE MANUAL Phone 1 512 858 4045 Fax 1 512 858 4340 www amptec com info amptec com REV H ...

Page 2: ... and Safety Board Approvals SECTION B IGNITERTESTER FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications SECTION C OPTIONAL ITEMS AND ACCESSORIES C 1 Available Accessories and Options C 2 Test Lead and Probe Sets SECTION D OPERATION AND USE D 1 General D 2 Front Panel D 3 Rear Panel D 4 4 Wire Resistance Measurement D 5 Connections D 6 Failsafe Operation D 7 Battery Monitoring Circuitry Figur...

Page 3: ...onverter E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms to DC Converter E 5 1 Constant Current Source E 5 2 Constant Current Circuit Operation E 6 Failsafe Design E 7 Ultra Safe Power Supply Scheme E 8 Relay Board General Operation SECTION F ROUTINE MAINTENANCE F 1 General F 2 Required Test Equipment F 3 Calibration Procedure F 4 Battery Replacement Instructions ...

Page 4: ...EARCH ensures that test current levels do not exceed the specified failsafe current in a worst case component failure situation The failsafe feature is tested in every instrument before shipment Should the rechargeable batteries reach a low charge level a minus sign will appear on the display The 620A 4 has a battery monitoring circuit that indicates when to charge the batteries A 2 Receiving Unpa...

Page 5: ... the 620A 4 requires twice as much time to fully recharge as the amount of discharge time For example if the instrument was used continuously for 2 hours the AC adapter must be connected for 4 hours to fully restore the charge 620A 4 rear panel charging jack is electrically disconnected from all 620A 4 circuitry A fully charged battery pack typically powers the 620A 4 for approximately 8 hours bef...

Page 6: ...nment does not exceed the specifications of Table B 2 You may also have a test procedure or technical order T O that has you inspect the calibration sticker on the AMPTEC 620A 4 Igniter Tester to determine that it is still valid or within its calibration interval Avoid exposing the 620A 4 to extreme temperatures hot or cold which will affect accuracy and shorten battery lifespan A 5 Serial Number ...

Page 7: ...ohm range is 5mA when operating normal 8mA worst case when faulty Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 620A 4 Display flashes Measurement Update Rate Approximately 300ms Voltage Protection Maximum Input 250VDC or ACpeak without damage Open Circuit Current Source Compliance Voltage clamped at 1 6 volts Power 4 ...

Page 8: ... etc Test Leads and Probes All AMPTEC Igniter Tester Leads and Probe sets are a minimum 48 length call the Sales Department for any custom requirement Option 620RACK Rack Mount Adapter Option 620RACK includes an adapter tray that allows any single AMPTEC 620 series tester to be flush panel mount installed in a standard 19 equipment rack C 2 Test Lead Sets and Probes Option 290 Alligator Clip Lead ...

Page 9: ...urfaces and parts i e flares that alligator clip can t reach Option 430 4000 ITS Mating Connector AMPTEC offers an adapter connector that provides equivalent circular socket connections J9 Connector found on SIMPSON 4000 ITStm and Alinco 101 series Circuit Igniter Testers In some applications i e AIM 7 Missile harnesses regular alligator clip leads cannot properly connect to screw on ring collar t...

Page 10: ...re manually selected by pressing the desired range switch on the front panel The range select pushbutton for the lowest resistance range 20 Ohms left most resistance range button indicated above the range select buttons When a given range is selected pushed in the other range switches pop out and inform the user It is obvious to the 620A 4 user which resistance range has been selected as it is pus...

Page 11: ...ommands RS232C I O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 20 Ohm Range r2 Selects the 200 Ohm Range r3 Selects the 2K Ohm Range r4 Selects the 20K Ohm Range V Version commands board to output the firmware version string Data Format The RS232C I O outputs a data string with the following format 1 2345E 3 The measurement is always in Ohms where E ...

Page 12: ...r sources The internal current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current The internal high impedance DVM senses the voltage drop across the load There is negligible contact and lead resistance error created by the voltage measurement because the high input impedance of the DVM limits current flow in the voltage leads ...

Page 13: ...Series Igniter Tester Ohmmeter incorporate a proprietary current source design that renders them incapable of delivering excessive voltage or current to the device under test The typical fail safe current for each range is indicated under the corresponding range switch on the 620A 4 front panel Please refer to section 5 6 for a technical description of the failsafe circuitry Every 620A 4 Series Fa...

Page 14: ...to the center of the spring loaded lock notch assembly Replace the black end caps The repair is complete Rotating the AMPTEC 620A 4 Instrument Case and Handle Position The AMPTEC 620A 4 handles position can be easily adjusted or rotated with the simple maneuver described below There is a lock notch rotating joint at points A and B below where the handles meet the case Never force the handles to ro...

Page 15: ...cate the batteries need charging or fuse needs replacing If the 620A 4 exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem E 2 1 Localizing the Problem Chapter D 2 discusses how to use the Functional Test Section of the 620A 4 Tester to help localize the problem The key to successful troubleshooting is t...

Page 16: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section connection i e connect to an earth ground to avoid a static discharge to a static sensitive component Handle all 620A 4 internal components as if they are static sensitive if you are not sure See Next...

Page 17: ...t the back of this manual In the following descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a ICL8068 ICL71C03 chip set The ICL8068 takes care of the analog part and the ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion...

Page 18: ...ING DETECTOR COMPARATOR _ A3 INTEGRATOR _ A2 CAZ BUFFER _ A1 1 µF 4 2 5 RINT CINT FIGURE E 2D PHASE lll AND DE INTEGRATE POLARITY FF 3 CSTRAY CREF 6 1 VIN ZERO CROSSING DETECTOR COMPARATOR _ A3 INTEGRATOR _ A2 CAZ BUFFER _ A1 1 µF 4 2 5 RINT CINT Figures E2 Main Analog Section of DVM Circuit IC1 and IC2 3 FIGURE E 2A PHASE l AUTO ZERO 6 1 VIN CSTRAY CREF ZERO CROSSING DETECTOR COMPARATOR _ A3 INTE...

Page 19: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is developed by IC201 The zener voltage is attenuated to approximately 0 5V This voltage is applied to IC2 7 E 4 2 LED Display The output format from IC2 is in Binary Coded Decimal BCD format Each digit is s...

Page 20: ...st as it was when the output terminals were shorted The current through RL is 10 milliamperes just as it was through the jumper when the output terminals were shorted E 6 Failsafe Design Reference to the AMPTEC 620A 4 Tester Igniter Tester schematic will show that the output of IC202 6 is applied to the base of transistor Q202 which acts as a current limiter The worst case component failure that c...

Page 21: ...e Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 15V power supply is generated by IC7 for the digital voltmeter DVM chip set IC1 and IC2 The 5 VA is developed by one DC to DC convertor circuitry composed of Q103 Q104 T102 D103 D104 IC102 for the ne...

Page 22: ...the main board IC 1 is a ribbon cable header that goes to the top panel and connects to the range push buttons covered by silicone rubber boots and their corresponding panel mount LEDS IC 2 is a latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as a range mode indicator LED and a corresponding relay that connects to the main ...

Page 23: ...other than the AMPTEC 620A 4 use the same basic procedure however different standard resistor values may apply for different resistance ranges Precision Resistors 0 1 ohm 0 01 Accuracy 10 ohms 0 005 Accuracy 100 ohms 0 005 Accuracy 1000 ohms 0 005 Accuracy 10000 ohms 0 005 Accuracy Test Leads 4 wire lead set AMPTEC Option 300 or 301C F 3 Calibration Procedure The 620A 4 should be calibrated with f...

Page 24: ...feet screws taking care not to pinch any wires Low Battery Indicator The variable potentiometer trimpot RV3 is factory adjusted to have the low battery indicator come on at 4 50 VDC To make this adjustment remove the fuse from the fuse holder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect the power supply to the test p...

Reviews: