AMSAN AM-TPL10F, Manual

Page 1: ...PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING OR OPERATING THE LIFT ...

Page 2: ...ofessional installation companies All persons using the equipment must be responsible qualified and carefully follow the operation and safety guidelines contained in this manual A level floor is required for proper lift installation and operation DO NOT install this lift on any asphalt surface Lift must be installed on concrete surface a minimum of 12 thick and 3 000 psi tensile strength with stee...

Page 3: ...INTS 6 LIFT COMPONENTS 7 LIFT DIMENSIOINS 8 TECHANICAL SPECIFICATIONS 9 INSTALLATION 10 SPACE REQUIREMENTS 10 FOUNDATION REQUIREMENTS 11 ANCHORING GUIDELINES 11 TOOLS RECOMMENDED 13 INSTALLATION INSTRUCTIONS 13 OPERATION 20 MAINTENANCE 22 DAILY INSPECTION 22 MONTHLY INSPECTION 23 EVERY 6 MONTH INSPECTION 23 TROUBLE SHOOTING 24 HYDRAULIC DRAWING 26 EXPLODED DRAWING 27 MAINTENANCE LOG 30 ...

Page 4: ...es which can lead to severe personal injury or death or damage to the lift or property Caution Read and follow the instructions next to this symbol to avoid big casualty and heavy damage to the lift Attention The section besides this signal lists the notice points and security requirements during the process of normally using maintenance and care of the lift ...

Page 5: ...Two Post Car Lift AM TPL10F 5 SAFETY CAUTION SIGNALS Please read Safety Signage carefully understand and remember them ...

Page 6: ...ting the engine side of the vehicle SAFETY CHECK POINTS Operators should read the manual carefully to avoid accidents Operators should be familiar with all functions and operating methods of the lift Check before operating and regular check must be carried out too If there is any abnormal sound during rising and lowering stop to use the lift Never use the lift to raise the vehicle whose weight is ...

Page 7: ...Two Post Car Lift AM TPL10F 7 LIFT COMPONENTS ...

Page 8: ...Two Post Car Lift AM TPL10F 8 LIFT DIMENSIOINS ...

Page 9: ... Pads 125MM 5 Minimum Height 95MM 3 3 4 Adjusting Range of Arm R717 1070mm 28 1 4 42 1 8 and R900 1380mm 35 2 5 54 1 3 Width Between Posts 2708MM 106 2 3 Overall Width 3515MM 138 1 3 Power Unit 220 VAC 1PH 60HZ Noise Level 75dB A Drive Through Clearance 2428MM 95 2 3 Width of Posts from Outside 3260MM 128 1 3 The design material and specifications are subject to change without notice ...

Page 10: ...contradictions between how you want to build and how the plans indicate The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical wires and so on Also make there is enough clearance around the lift for driving vehicles getting on or off the lift Please refer below for exact measurements ...

Page 11: ...LATION ONLY This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope Lift buyers are responsible for any special regional structural and or seismic anchoring requirements specified by any other agencies and or codes such as the Uniform Building Code UBC and or International Building Code IBC All models MUST be installed on 3000 PSI concrete and have a minimu...

Page 12: ...crete so that when you move the lift to a new location you may hammer down the anchor bolts instead of cutting them off Assemble the washers and nuts onto the anchor bolts Thread the nuts onto the anchor bolts where the tops of the nuts are just above the top of the bolts as shown in figure below Using a hammer carefully tap the anchor bolts into the concrete until the washer rests against the bas...

Page 13: ...ry Hammer Drill Step Ladder 3 4 Masonry Bit Hammer 3 Gallons of Hydraulic Oil Crow Bar Forklift Recommended Oil ISO 32 ISO 46 Hydraulic Oil or Dexron III ATF INSTALLATION INSTRUCTIONS ONLY TRAINED INSTALLERS SHOULD PERFORM LIFT INSTALLATION WORK Step 1 Please remove all the packaging and then remove the power unit from the top Remove shipping racks from both sides by removing the bolts Please see ...

Page 14: ... for driving vehicles getting on or off the lift By using a chalk draw an outline of the base plate on the installation ground and establish the position for the two posts Double check all dimensions and make sure that the layout is square Step 2 Ascertain the side where the power unit post will be located Please remember this is the post where your main electrical power supply will be connected I...

Page 15: ...the anchor holes for second post with 3 4 inch drill bit into concrete following Anchoring guideline under the anchoring guideline section Use a leveler to check the level of each base plate Place shims under the base plate as needed Tighten all the anchor bolts and recheck for level Hammer down the anchor bolts all the way and then tighten them using a torque wrench Avoid using impact wrench when...

Page 16: ...e steel cable L 5760mm Make sure the socket 6 was installed with pulley parallel to socket 7 pulley pic 2 Install number 1 and 2 steel cable on main column and number 3 and 4 steel cables on the second column As steel cable number 3 is already installed from socket 6 the rest installation will be made through main column to the sheave of the operating handle and second column then pull the handle ...

Page 17: ... Step 5 Mount the power unit onto the power side post using bolts and nuts Connect two fittings to both cylinders and Connect T fitting to the power unit Connect long hydraulic hose to the power unit and the cylinder in the opposite post by running the long hose through the base plate Connect short hydraulic hose to the power unit and the cylinder in the power unit post Run the hoses as shown belo...

Page 18: ...Two Post Car Lift AM TPL10F 18 ...

Page 19: ...ring the power unit please consult with a certified electrician to connect the power unit to a power outlet Step 8 Double check all the nuts and bolts make sure they are tight and secure Adjust tensions to cable equally NEVER OVER TIGHTEN the fittings Step 9 Fill hydraulic oil in the power unit reservoir about 10 liters Recommended Oil ISO 32 ISO 46 Hydraulic Oil or Dexron III ATF ...

Page 20: ...own until the tires touch the floor Keep doing this process a few times and increase the height each time until the vehicle completely reaches to the top With this process all the air will be pumped out Lifting speed will be faster after air is bled out OPERATION Please read the operation manual carefully before operating the lift Only authorized technician should be operating the lift Clear the a...

Page 21: ...down Raise the lift off the safety locks by couple inches and then release the safety device lower vehicle by pushing lowering handle Unload the lift by completely lowering the lift and then swing the arms to drive through position before moving the vehicle Please note In order to increase the service life of the cylinder and seal the vehicle lift needs to be raised to highest position at least on...

Page 22: ...s clean and if needed replace with new parts 3 Check if the pivot chain sheave and chain are in their position Add lubrication or adjust again 4 Check Switches and wiring for damages Replace damaged switches and wiring 5 Check the connection of oil pipeline for leakage Find the leakage and tighten the loose nuts and clean oil stains 6 Check if it is time to add or change hydraulic oil Add or chang...

Page 23: ... in their position Add lubrication or adjust again 4 Check if it is time to add or change hydraulic oil Add or change the oil EVERY 6 MONTH INSPECTION Item Maintenance Contents Solution 1 Lubricate rollers and pins Use gear oil or equivalent 2 Check hydraulic hoses and line for possible leak or damage Tighten the fittings and if needed replace the hose 3 Check if the pivot chain sheave and chain a...

Page 24: ...e and fix them Double check the load Capacity and make sure it s below the rated capacity for the vehicle lift Lift does not stay up Oil has air in it Internal leak to cylinder and lowering valve Motor damaged Fitting leaks Check oil level if low top it up to the correct level See installation manual for bleed cylinders Replace Damaged motor Loud noise coming from the Lift while raising loweri ng ...

Page 25: ...ng the speed is slow and high There is not enough hydraulic oil in the power unit reservoir Hydraulic leakage Add hydraulic oil Fix or replace the leaky hoses Lift Cannot be lowered Safety Cable is damaged Release valve is damaged Oil pipeline has jammed See installation manual for bleed cylinders Readjust the cable ...

Page 26: ... Lift AM TPL10F 26 HYDRAULIC DRAWING No Name No Name No Name 1 cylinder 4 overflow valve 7 gear pump 2 one way throttle valve 5 unloading valve 8 adjustable throttle valve 3 one way valve 6 electric motor 9 filter ...

Page 27: ...Two Post Car Lift AM TPL10F 27 EXPLODED DRAWING ...

Page 28: ...Two Post Car Lift AM TPL10F 28 ...

Page 29: ...Two Post Car Lift AM TPL10F 29 ...

Page 30: ...Two Post Car Lift AM TPL10F 30 MAINTENANCE LOG ...