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19

PRODUCT MANUAL

68/72ST Above Deck Compact Motor

FAULT

POSSIBLE CAUSE

ACTION

Excessive vibration or noise  

from motor/gearbox unit.

Mounting surface not flat.

Relax tension on motor unit mounting bolts and try 

running the motor. If this reduces noise/vibration, 

rectify mounting surface and reinstall motor unit.

Motor stops;  

push button LED flashes

The motor has cut out after 

reaching the pre-set maximum load 

for electrical operation of the winch.

Release the push button and run the winch with 

reduced load.

Motor circuit overheated; 

temperature above 60˚C (140˚F).

When the motor has cooled down sufficiently (this 

may take some time), status will automatically 

reset to normal and the winch will be ready for use. 

Ensure adequate ventilation around the motor.

Running time has ex/- 4 

minutes. 

Release the push button and start again after  

30 seconds.

Damaged control cable (push 

button to motor).

Replace cable if necessary.

Motor will not start; push button 

LED not illuminated.

Circuit breaker and/or battery 

switch may be “OFF”.

Check and switch to “ON”.

No power supply to motor.

Check power cables are properly connected to the 

battery and circuit breaker.

Push button disconnected.

Check control cables for push button and motor 

are connected.

Motor will not start; push button 

LED is illuminated.

Incorrect or insufficient voltage in 

power supply to motor.

Restore normal voltage to power supply.

Damaged control cable (push 

button to motor).

Replace cable if necessary.

Circuit breaker trips and switches 

to OFF after being reset.

Refer to LED Status Code table in 

this section of the manual. 

Address fault identified in LED Status Code table 

and reset the circuit breaker.

Incorrect or insufficient voltage in 

power supply to motor.

Charge or change battery.
Check terminal connections.
Restore normal voltage to power supply and reset 

the circuit breaker.

Thermal sensor wires disconnected 

or damaged.

Re-connect thermal sensor wiring or replace if 

damaged.

Motor circuit severely overheated; 

temperature above 70°C (158˚F) 

trips circuit breaker to OFF.

When the motor has cooled down sufficiently (this 

may take some time), status will automatically 

reset to normal and the winch will be ready for use. 

Ensure adequate ventilation around the motor. 

If problem persists or re-occurs contact your 

Andersen dealer.

Circuit breaker trips and switches 

to OFF while operating the winch.

Refer to Status Code Table in this 

section of the manual.

Address fault identified in LED Status Code table 

and reset the circuit breaker.

Green LED on circuit breaker does 

not illuminate when circuit breaker 

switched to ON, or flashes every 

20 seconds in normal use.

MINUS wire from circuit breaker to 

battery terminal is disconnected or 

damaged.

Check cable and terminal connections at circuit 

breaker and battery.

PCB or its terminals may be 

damaged.

Contact your Andersen dealer, replace PCB if 

necessary.

Circuit breaker trips, switches to 

OFF and no status code flashes.

Current draw exceeds maximum 

rating of circuit breaker.

Check electrical installation and ensure connections 

to circuit breaker are correct.

Troubleshooting Guide

Summary of Contents for Compact Motor 68/72ST

Page 1: ...0 Compact Motor Conversion Kits RA2068215100 RA2072215100 RA2068215200 RA2072215200 Winch Versions 68ST V 1 0 72ST V 1 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 2: ...controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is detected Maximum pulling load exceeded The motor will cut out if the pre set maximum...

Page 3: ...oose clothing must be tied back to avoid being caught in the winch In the event of a rope override or other fault stop the winch and turn off power before attempting to resolve the problem Avoid Accid...

Page 4: ...E WITH Compact Motor Electric Winches RA2068015100 RA2072015100 RA2068015200 RA2072015200 Compact Motor Conversion Kits RA2068215100 RA2072215100 RA2068215200 RA2072215200 Winch Versions 68ST V 1 0 72...

Page 5: ...or RA866000 push button A4 1 Hex keys metric A5 6 Screw SS M10x20 hex socket CSK head DIN7991 A4 M10X20 A9 1 Push button labels RD100029 A10 6 Screw M4x20mm self tapping RD100025 A11 1 Product Manual...

Page 6: ...13mm for motor and circuit breaker terminals 17mm 9 16 for winch mounting nuts Sealant bedding compound Wire crimping tool pliers Marine grade electrical power cables with lugs to suit your battery te...

Page 7: ...and self tailing arm positioning 1 4 Refer to the Winch Data Sheet for your winch model for clearance space requirements for the wiring and drain tube below deck You may choose to drill a small pilot...

Page 8: ...is adequate space and clearance for operation of the winch 2 2 With the drilling template in the desired orientation drill the 10 5mm holes for the M10 mounting bolts or 13 32 holes for 3 8 bolts 2 3...

Page 9: ...ck to a low point in the boat where it can drain to the bilge then cut off any excess length At most there should only ever be a drop or two of water from condensation that will pass through the tube...

Page 10: ...g surface They are supplied with a short 190mm 7 1 2 cable lead each is connected below deck to a 1000mm 39 long control cable A12 and then to one of the short cable leads from the motor Extension cab...

Page 11: ...pinning down unloaded Avoid operating the winch using the motor at high speed with no load on the drum as spinning down an unloaded motor from high speed can stress the motor and battery and could res...

Page 12: ...ble RED must be connected to positive terminal of the motor INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO THE MOTOR AND INVALIDATE THE WARRANTY WARNING PUSH BUTTONS FAST SLOW SPEED A1 CONTROL CABL...

Page 13: ...UAL 68 72ST Above Deck Compact Motor Drain port fitting with drain tube Thermal sensor wires Control cables connection to push buttons Negative Terminal BLACK M8 Thread Positive Terminal RED M8 Thread...

Page 14: ...elp to minimise voltage drop 6 4 Make up the cables with lugs to suit the terminals of your battery and the M8 terminals of the motor and circuit breaker The circuit breaker can accept cable lug size...

Page 15: ...nal to a maximum of 12Nm 9 ft lb Ensure that the cable lug is not touching the printed circuit board and tighten the nut on the circuit breaker terminal to a maximum torque of 5Nm 4 ft lb 8 3 POSITIVE...

Page 16: ...a few seconds after switching circuit breaker to OFF Cables on the circuit breaker terminals labelled MOTOR and BATTERY have been inverted With the circuit breaker OFF swap the cable connections to t...

Page 17: ...e stem of the winch on the motor unit with mounting holes aligned Secure it to the motor unit using the M10 countersunk head screws A5 provided then fit the drum to complete the assembly 3 4 1 2 Winch...

Page 18: ...verheating The motor will cut out if the temperature of the motor circuit reaches 60 C 140 F Operation can resume when the temperature returns to normal which may take some time Maximum continuous run...

Page 19: ...if necessary Circuit breaker trips and switches to OFF after being reset Refer to LED Status Code table in this section of the manual Address fault identified in LED Status Code table and reset the ci...

Page 20: ...aker can not be tripped by signal from PCB Thermal sensor wires disconnected or incorrect connection of positive cables between motor circuit breaker and battery FLASHING 4 times then green and yellow...

Page 21: ...ctions for the procedure and all necessary spare parts Planetary gearbox and drive shaft inspection service Inspection cleaning and lubrication of the planetary gearbox is recommended at five year int...

Page 22: ...Ronstan Denmark ApS J gerv nget 36 7100 Vejle Denmark info andersenwinches com WORLDWIDE DISTRIBUTION SERVICE Visit www andersenwinches com WARRANTY Visit www andersenwinches com Andersen Stainless St...

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