AndyMark Climber in a Box Assembly Manual Download

Page: 4 / 14

1-13-2022

Climber In A Box Inside Slider Block

am-4629

Climber In A Box 1.5x1.5 Clamp Slider Block

am-4631

Constant Force Spring

am-4657

5/16" Hardened Steel Washer

am-1009

608 Bearing

am-4456

10-32 Nylock Jam Nut

am-1063

10-32 Jam Nut

am-1612

10-32 x 2500 SHCS

am-1024

10-32 x 375 BHCS with Patch

am-1588

#10 Washer

am-1026

10-32 x 500 FHCS with Patch

am-1505

1.5” OR 2.0” Winch Assembly (am-4663)

Climber In A Box Winch Plate

am-4646

1.125IN Bearing Plate

am-3722

1.5" 3/8 OD Round Spacer OR
2.0” 3/8 OD Round Spacer

am-1599/am-1600

10' Silver Dyneema Rope

am-4559

Summary of Contents for Climber in a Box

Page 1: ...1 1 13 2022 Assembly Guide Climber in a Box Creates 1 Stage am 4667 and 2 Stage am 4668...

Page 2: ...Assembly am 4660 Climber In A Box Hook Plate am 4654 2 1IN 3 8 OD 192ID Aluminum Spacer am 3876 7 10 32 x 1 500 SHCS am 1014 9 10 32 Nylock Jam Nut am 1063 9 1 5 to 1 Bearing Assembly am 4661 1 5 Bear...

Page 3: ...456 4 10 32 Nylock Jam Nut am 1063 8 10 32 Jam Nut am 1612 6 10 32 x 2000 SHCS am 1049 6 10 32 x 375 BHCS with Patch am 1588 8 10 Washer am 1026 6 10 32 x 500 FHCS with Patch am 1505 4 2 0 to 1 5 Bear...

Page 4: ...m 4456 4 10 32 Nylock Jam Nut am 1063 12 10 32 Jam Nut am 1612 6 10 32 x 2500 SHCS am 1024 6 10 32 x 375 BHCS with Patch am 1588 8 10 Washer am 1026 6 10 32 x 500 FHCS with Patch am 1505 4 1 5 OR 2 0...

Page 5: ...HCS am 1049 6 10 32 Nylock Jam Nut am 1063 12 Climber In A Box Winch Spool Half ip 4647 2 500 Hex HD Bearing am 2986 1 10 32 x 500 BHCS am 1512 8 250 long 192 ID 375 OD AL Spacer 2 0 Winch Only am 420...

Page 6: ...3 Pre Assemble Winch Plates Step 1 Align winch plates am 4646 and 4 spacers as shown Step 2 Loosely add 10 32 screws and nuts am 1063 to the assembly Winch plates will be installed on the outer most b...

Page 7: ...063 to the assembly Step 1 Align 1 5 tube bearing plates am 4644 and 4 spacers am 1599 as shown Pre Assemble 1 5 Bearing Plates Step 2 Loosely add 10 32 screws am 1049 and nuts am 1063 to the assembly...

Page 8: ...rs are removed from the inside and outside of the tube after drilling Step 5 Move the winch plate assembly to the face 90 degrees opposed to the faces with the holes drilled in the previous step Use a...

Page 9: ...in the previous step Use a 7 201 drill bit and drill three holes on both sides For 2 Stage Climbers drill the following additional holes in the 1 5 Box Tubes Step 4b Align the winch plate assembly to...

Page 10: ...e edge of the 1 0 Box Tube Tighten screws and use a clamp to secure the hook to the tube Step 2 Use a 7 201 drill bit and drill two holes on both sides Step 3 Move the hook assembly to the other end o...

Page 11: ...in place while inserting the screw Step 3 Tie rope around the bottom standoff using a secure not To secure the knot it s helpful to carefully melt the knot and end with a lighter Step 4 Attach spring...

Page 12: ...1 5 tube assembly into the 2 0 tube and repeat steps 1 9 to attach the bearings and plates to the 1 5 tube Step 7 Carefully insert slider block on each side and attach with The Nuts will fit into the...

Page 13: ...13 Insert 10 32 x 2 5 screw through plate tube and a spacers This will help guide the rope through the hole to the spool Step 15 Press a bearing into the bearing plate and attach to the plate using 1...

Page 14: ...y Step 20 Attach hook to 1 0 box tube using 10 32 screws and Nylock Nuts Step 17 Secure the rope to the spool and add your gearbox to the assembly The narrow sides of the spool face outwards The 2 sta...

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AndyMark Climber in a Box, Assembly Manual

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