AndyMark TileRunner Bulldozer, User Manual

Page 1: ...ide TileRunner Original 6WD am 3437 Variants TileRunner Limited Edition am 3437_LE TileRunner Bulldozer am 3437_bd TileRunner GTO am 3437_gto TileRunner Hulk am 3437_hulk TileRunner Omni Wheels am 343...

Page 2: ...e new 6 32 Hex Head hardware M3 NeveRest Mounting bolts are now 5mm long instead of 6mm added detail to help clarify build steps added assembly instructions for variants TileRunner Recommended Hand To...

Page 3: ...umber Quantity Part Photo am 3392_Inside Chassis Inside Plate 2 am 3392_Outside Chassis Outside Plate 2 am 3393 4x4 Plate 4 am 3394 Belly Pan 1 am 3395 Peanut 11 25 2 am 3398 Churro 11 25 2 am 3399 Ch...

Page 4: ...ead Cap Screw M3 0 5 x 5mm 24 am 1310 Self Tapping Screw 1 4 20 x 0 75 in 28 am 1436 Hex Head Cap Screw 6 32 x 0 5 in 56 am 1419 Nut Nylock 6 32 32 am 2768 Grease Packet 1 am 3378 Belt Timing HTD 5mm...

Page 5: ...2 Nut Nylock Jam 1 4 20 8 am 1111 Nut Nylock M6 1 0 4 am 1424 Hex Head Cap Screw 6 32 x 0 75 in 8 am 1437 Hex Head Cap Screw 6 32 x 1 25 16 am 1417 Socket Head Cap Screw M6 1 x 75mm 4 am 1420 Button H...

Page 6: ...ong 2 am 3215a 6mm D Bore Double Boss Nub w Set Screw 8 am 3413a 6mm Round Bore Double Boss Nub w Set Screw 4 am 3401 24 Tooth HTD Pulley 6mm Bore 6 am 3404 24 Tooth HTD Pulley Extension 2 NOTE If bui...

Page 7: ...lley Extender am 3404 between two 24 Tooth HTD Pulley Halves am 3401 and place all three components onto the boss of the Nub 2X Step 4 Align the bolt circles of the Nub and the Pulley Assembly and sec...

Page 8: ...the screws into the opposite holes that were used to secure the Nub to the Stealth Wheel Step 3 Place two 24 Tooth HTD Pulley Halves am 3401 onto the boss of the Nub Step 1 Place a 6mm Round Bore Doub...

Page 9: ...Box am 3407 and align the bolt circles of the Nub and the Gear 6X Repeat 5 more times to make 6 total Gear Assemblies PicoBox Gear Assembly Instructions QTY 6 NOTE These instructions provide steps to...

Page 10: ...Insert a NeveRest 40 am 2964a motor into the remaining 12mm holes of the PicoBox Duo gearbox plate opposite of the flanges on the gearbox and line up the threaded holes on the end of the motor with t...

Page 11: ...p 10 Locate the bearing holes on the Tile Runner Chassis For standard configuration locate the following holes on the chassis Step 11 Press three 6x12x4 flanged bearings into the indicated holes from...

Page 12: ...Plate with a single solid flange Step 15 Secure with four 1 4 20 Nylock Jam Nuts am 1102 Step 16 Repeat Steps 1 15 to create another PicoBox Duo TileRunner Inside Plate Assembly Step 14 Insert the Cen...

Page 13: ...25 Churro Extrusions am 3398 to the PicoBox Duo TileRunner Inside Plate Assembly on the same side of the plate as the PicoBox Duo at the indicated attachment points below using four 1 4 20 x 0 75 Sel...

Page 14: ...shaft and over the spacer such that it is flush with the bottom of the cavity in the pulley Lock the wheel in place using the 10 32 set screw on the Nub Step 25 Wrap two 93 Tooth Belts am 3378 around...

Page 15: ...he bearing should be on the side opposite the flange on the sheet metal Make sure that the bearing flanges are flush against the sheet metal Step 29 Secure the Outside Plate to the chassis by threadin...

Page 16: ...lf of the chassis using a 0 25 in long Aluminum Spacer am 3424 between the pulley and the bearing on the Inside Plate Step 34 Repeat Steps 23 33 to assemble the other half of the drivetrain Be sure to...

Page 17: ...ealth Wheel 8mm Bore 60A Durometer 6 am 3637 NeveRest Orbital 20 Gearmotor 4 TileRunner GTO Assembly Instruction Modifications Center Wheel Assembly Replace am 2648 with am 2648_Blk Corner Wheel Assem...

Page 18: ..._Blue 4 Stealth Wheel 8mm Bore 50A Durometer 6 am 3103 NeveRest Classic 60 Gearmotor 4 TileRunner BullDozer Assembly Instruction Modifications Center Wheel Assembly Replace am 2648 with am 2648_Blue C...

Page 19: ...8mm Bore 60A Durometer 2 am 1424 6 32 x 0 75 in Hex Head Machine Screw 8 am 2948 FTC 4 in Aluminum Omni Wheel With 8mm Bore 4 TileRunner Omni Assembly Instruction Modifications Center Wheel Assembly...

Page 20: ...ead to a length long enough to wrap around the wheel with a 1 overlap Narrow each end of the tread about 3 16 on each side leaving about 1 2 to 5 8 tab centered on the tread This allows excess length...

Page 21: ...acing each other Place a strong ziptie am 1189 recommended through the holes in the tread Do not connect and close the ziptie yet Step 3 Thread the ziptie and the ends of the tread through the slot on...