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Airless  Automatic  Spray  gun

   

 

 

 

     

  Important 

 

 
 
 
 

 
 

Be  sure  to  observe  warnings  and  cautions  in  this  instruction  manual. 

If  not,  it  can  cause  paint  ejection  and  serious  bodily  injury  by  drawing  organic  solvent. 

Be  sure  to  observe  following    marked  items  which  are  especially  important.

 

 

Indicates  a  potentially  hazardous  situation  which,  if  not  avoided,  may  result  in  serious  injury  or  loss  of  life. 

 

Indicates  a  potentially  hazardous  situation  which,  if  not  avoided,  may  result  in  minor  or  moderate  injury  or 

property damage. 

  Important 

 

Indicates  notes  which  we  ask  you  to  observe.    The  safety  precautions  in  this  instruction  manual  are  the 

minimum necessary conditions.    Follow national and local regulations regarding fire prevention, electricity and 

safety as well as your own company regulations. 

 

Important specifications                                                                                                                                                                                                         

 

Max. Pressure 

Fluid    ; 25MPa    /    250bar    /    3600PSI 

 

Max. Temperature   

Air        ; 0.7MPa    /    7bar    /    100PSI 

 

Atmosphere

 

 

5

℃~

40

 

Noise level 

62.9dB(A) 

 

Air

Fluid 

5

℃~

43

 

Spray condition 

Used  nozzle  tip.;  NT-3005 
Fluid  pressure.  ;  10MPa  /  100bar  /  1440PSI

 

Tested with water. 

 

 

 

Measuring point  1m backwards from gun,1.6 m    height 

 

 

 

 

 

Main specifications 

                                                                                                                                                                                                                                                                                                   

Model 

Use 

Max.operating 

pressure 

MPa(bar / PSI) 

Operating 

air pressure 

MPa(bar / PSI) 

Fluid output 

 

Fitting 

dimension   

Air & fluid 

connection 

Mass 

(lbs) 

AL-96 

General 

25 

(250 / 3600) 

0.4 

  0.7 

(4

7 / 57

100) 

Refer to 

4.Selection of nozzle tip 

according to kind of paint 

Φ16

 

hole 

OR 

M8

 

screw 

G 1/4 (Air) 
G 1/4 (Fluid) 

480 (1.06) 

 

 

 
 
 

   

This  Anest-iwata  airless  spray  gun  kit  complies  to 

ATEX regulations 94/9/EC,   

Protection level 

 

2 G X

Suitable for use in Zones 1 and 2. 

X marking

  :

 

Any  static  electricity  discharge  from  the  airless

 

spray gun is to be diverted to the grounded 

the conductive fluid hose as stipulated. 

 

AL-96 

 

INSTRUCTION MANUAL 

   

 

This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. 

  Equipment in this manual is exclusively for painting purposes. 

  Do not use for other purposes. 

  The operator shall be fully conversant with the requirements stated in this 

  instruction manual including important warnings, cautions and operation and 

  correct handling. 

  Read and understand the instruction manual, before use and retain for 

  reference.   

WARNING 

CAUTION 

Summary of Contents for AL-96

Page 1: ...MPa MPa g 25 0 4 0 7 16 M8 480 5 40...

Page 2: ...a...

Page 3: ...cm...

Page 4: ...mm2 Cv m a cm cm MPa cm ml sec cm...

Page 5: ...a 5 6 5 1 2 5 6 5 6 5 1...

Page 6: ...This warranty is valid only in Japan No 1120 06 No 03296593 223 8501 3176 http www anest iwata co jp 0800 100 1926 0120 917 144 9 00 12 00 13 00 17 00 http www anest iwata co jp...

Page 7: ...le tip NT 3005 Fluid pressure 10MPa 100bar 1440PSI Tested with water Measuring point 1m backwards from gun 1 6 m height Main specifications Model Use Max operating pressure MPa bar PSI Operating air p...

Page 8: ...n cause explosion of airless spray gun resulting in great danger 3 Be sure to release fluid pressures before cleaning disassembling or servicing If not remaining pressure can cause bodily injury due t...

Page 9: ...se is disconnected during operation hazardous hose movement and paint ejection will cause severe bodily injury 5 If something goes wrong immediately stop operation and find the cause Do not use again...

Page 10: ...ip filter set when you use paint with lots of pigments which are likely to clog tip filter set is optional For general painting conditions paint gun perpendicularly against painting surface and keep p...

Page 11: ...r as finish is satisfactory 3 4 Cleaning and maintenance Fully clean after job is finished in order to get longer lifetime and good performance at next job During cleaning be sure to wear protective c...

Page 12: ...for marked items ask our distributor to remedy it for you Incorrect remedy cannot achieve satisfactory performance Problem Cause Remedies Paint does not come out Nozzle tip is clogged Clean nozzle tip...

Page 13: ...ion hole of gun body due to wear of needle packing after long periods of use If paint leaks you can stop the leak temporarily with the following procedure But in that case please disassemble and inspe...

Page 14: ...1 5 10 piston packing 1 3 2 air nipple 1 5 11 screw 1 4 bolt set 2 5 12 Hex nut 1 5 needle set 1 5 13 square screw 1 5 1 needle bar set 1 6 piston spring 1 5 2 conical spring holder 1 7 collar 1 5 3 c...

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