5. Troubleshooting Chart
Troubleshooting Chart
Problem
Possible Causes
Possible Solution
Motor does not run when
control switch is activated.
Cab cut‑off switch.
Turn switch to ON position.
Replacement part — A‑150031
Optional power cut‑off solenoid.
Check solenoid. “4.8 Checking Motor
Start Solenoid and Power Cut‑off
Solenoid” on page <?>.
Replacement part — A‑150263
Dead battery.
Make sure battery is fully charged.
Check for loose or corroded battery
connections. Replace or recharge
battery.
Circuit protection (200 Amp fuse).
Replace fuse. Refer to “4.6 Power Cable
Fuse ‑ 200 Amp” on page <?>.
Replacement part — A‑133610.
Control switch (10 Amp) fuse is blown.
Replace the fuse inside power unit box.
If problem continues, check for shorts
in the electrical system. “4.15 Control
Switch Fuse ‑ 10 Amp” on page <?>
Replacement part — A‑150438.
Battery cable.
Inspect main power cable from
batteries, to circuit breakers, to cut‑off
switch to power unit. To verify a faulty
cable, connect motor directly to a spare
battery using the procedure in the
Maintenance section.
Replacement part — A‑133604
Corroded or loose wire connections.
Check all wire connections on power
unit for corrosion or looseness. Replace
defective terminals with ‘heat shrink’
factory type terminals.
Motor start solenoid.
Check solenoid. “4.8 Checking Motor
Start Solenoid and Power Cut‑off
Solenoid” on page <?>.
Replacement part — ATU‑120.
Power unit motor.
If the motor is determined to be
defective, it should be replaced.
Defective motors are typically caused
by weak batteries (low Voltage), loose
connections, corrosion, or a poor ground.
Replacement part — A‑150018
If the motor does not operate in
freezing conditions, make sure the
motor housing does not contain water.
Sagging platform.
Normal wear.
Add shims to platform. “4.5 Platform
Adjustment” on page <?>.
Replacement part — ATU‑071 SHIM, 14GA
Bushing wear where lift arms connect to
platform.
Replace bushings. Refer to separate
Parts Manual.
Structural damage.
Replace worn parts. Refer to separate
Parts Manual.
Summary of Contents for AC-1600
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