Troubleshooting Chart
Problem
Possible Causes
Possible Solution
Platform lowers extremely slow.
Low oil level on power down models.
Fill reservoir with proper fluid. Refer to
“4.1 Monthly Inspection” on page <?>
for oil specifications and “4.3 Check
Power Module Fluid Level” on page
<?> for oil level.
Improper oil in hydraulic reservoir.
Fill reservoir with proper fluid. Refer to
“4.1 Monthly Inspection” on page <?>
for oil specifications and “4.3 Check
Power Module Fluid Level” on page
<?> for oil level.
Bushing wear where lift arms connect to
platform.
Replace bushings. Refer to the separate
Parts Manual.
Damaged or kinked hydraulic hose.
Repair or replace. Refer to the separate
Parts Manual.
Cylinder rod is scored, pitted, or bent.
Replace the cylinder, repair is not
practical.
Replacement part — A‑130113 Cylinder
3” or A‑130114 Cylinder 4”.
Flow control valve.
Remove flow control valve and hook
hydraulic hose directly to the cylinder.
If the cylinder operates properly, replace
the valve. “4.14 Checking Flow Control
Valve” on page <?>.
Replacement part — A‑130102.
Lowering valve (power down models
only).
Solenoid or cartridge may need
cleaning or replacement. Refer to
section “4.9 Checking Valve Cartridge
and Solenoid” on page <?>.
Replacement part — A‑130216.
Motor runs, but platform will not lift
stated load or drifts down after being
raised.
Low fluid level has caused air in the
lines.
Fill reservoir with proper fluid. Refer
to “4.3 Check Power Module Fluid
Level” on page <?> for oil level and
specifications. Raise and lower the
platform several times to expel any
trapped air.
Lowering valve stuck in the open
position (power down models only).
With platform on ground, check,
remove, and clean valve cartridge using
the procedure in section “4.9 Checking
Valve Cartridge and Solenoid” on page
<?>. If plunger will not move freely,
replace. Replacement part — A‑130216.
Damaged cylinder piston seals.
Refer to section “4.12 Checking
Cylinder Piston Seals” on page <?> for
additional information.
Relief valve is set too low or clogged
with contaminants.
Loosen locknut and turn Allen screw
clockwise to increase pressure.
Remove and clean if necessary.
Summary of Contents for AC-1600
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