Anthony Liftgates ALB-1500, Installation, Operation, And Parts Manual

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Page 3: ...ity Body 21 6 Optional Component Installation 23 6 1 Folding Step 23 6 2 Taillights 23 6 3 Cable Lug Installation 24 6 4 Attaching the Power Cable to Truck Frame 24 6 4 1 Clip or Tie Wrap Installation...

Page 4: ...1 Limited Warranty 39 11 2 Warranty Policy and Procedure 39 12 Parts Section 40 12 1 Locking Mechanism Assembly Parts 40 12 2 Lifting Mechanism Assembly Parts 41 12 3 Linkage Assembly Parts 42 12 4 Pl...

Page 5: ...familiarize yourself with its operation Important Operation Notes A platform restraining system may be needed to retain certain types of cargo on the liftgate platform such as a cart stop straps etc T...

Page 6: ...the highest quality performance standards ALB liftgates are shipped completely assembled for fast clean and easy installation 1 5 Installation Recommendations Our liftgates should only be installed b...

Page 7: ...ocedure 2 3 Safety Rules Accidents can often be avoided by being alert and recognizing potentially hazardous situations Any individuals installing operating repairing or maintaining products manufactu...

Page 8: ...they remain clear of the cutting area To avoid eye injury always wear eye protection with the proper lens to protect your eyes Failure to prevent the truck from moving during the installation of the...

Page 9: ...2 4 1 Personal Protection Important Information Read the manual Use proper tools Use two people when lifting heavy objects Weight rating Eye protection Breathing protection Set parking brake 2 4 2 Pro...

Page 10: ...Foldover Section 10 Main Platform Section 11 Rear Platform Section 12 Cross Arm ALI 00111 13 12 2 1 11 9 7 8 5 4 3 6 10 Power Unit Nomenclature Item Description 1 Breather Tube 2 Hydraulic Cylinder at...

Page 11: ...ns make sure all decals are attached to the liftgate and or truck and are legible at all times Safety decals provide a vital role in helping reduce injury and or death To ensure the greatest level of...

Page 12: ...tem Part Number Description Qty 10 A 135087 Strap Washer 2 A 132085 1 2 13 x 1 Hex Head Cap Screw 10 A 150065 1 2 Flat Washer 10 A 150074 1 2 Lock Washer 10 ATU159 3 8 16 x 1 Carriage Bolt 5 2054 3 8...

Page 13: ...easy to install the installation should be done with at least two people 1 Remove the banding securing the liftgate to the pallet 2 Remove the rear bumper and bumper brackets from the truck Remove the...

Page 14: ...se the liftgate with a hoist or forklift 9 Position the liftgate so the mounting lip of the liftgate is resting on the truck bed and is as far forward as possible 10 Clamp the liftgate securely to the...

Page 15: ...square holes in the liftgate mounting lip as a guide Mark the hole center punch and drill 12 Insert five 3 8 x 1 carriage bolts through the square holes and bolt the mounting lip of the liftgate to t...

Page 16: ...torch in a well ventilated area and if in an enclosed area vent the fumes to the outside Breathing the smoke and fumes can cause serious injury Always follow all State and Federal health and safety la...

Page 17: ...ecure the fuse assembly to a solid surface with wire ties or other suitable fasteners leaving a minimum of 6 of slack in the cable for changing the fuse 23 Route the supplied power cable with attached...

Page 18: ...assis 25 Using the supplied ground cable ground the truck battery to the frame NOTICE The liftgate must be properly grounded A ground wire the same gauge or larger as the liftgate power cable must be...

Page 19: ...ty all decals must be attached to the liftgate and be legible at all times Remember it is the users responsibility to maintain these decals For decal placement or a complete part number list and illus...

Page 20: ...IS GROUNDED TO CHASSIS FRAME WITH 4 GAGE WIRE OR LARGER MAKE SURE POWER UNIT IS GROUNDED TO CHASSIS FRAME WITH 4 GAGE WIRE OR LARGER TO LIFTGATE SOLENOID Vehicle Starter Solenoid NOTE 1 Fuse should b...

Page 21: ...h to withstand the forces the liftgate will put on it The body must be capable of withstanding a 1500 pound pull 20 inches above the truck floor Reinforce as needed A structural failure of the utility...

Page 22: ...ual raising and lowering of the platform Adjust if necessary Once the H frame has been adjusted drill 3 8 holes through the brackets and the body walls Bolt the liftgate to the body walls using four 3...

Page 23: ...p kit contains the step mounting bolts lock washers and flat washers 2 Bolt the step to the threaded mounting holes provided in the liftgate Make sure the textured surface of the step faces up 6 2 Tai...

Page 24: ...g a cable crimping tool hydraulic or manual TYPE SGT TYPE SGT ALI 00104 NOTICE Proper wire connections are crucial to the life of the liftgate s power unit DO NOT crimp smash the cable lug with a hamm...

Page 25: ...t remove power to the liftgate when the truck is left unattended A cut off switch or cut off solenoid will prevent the unauthorized use of the liftgate when the truck is not in use ALI 00116 LONG POWE...

Page 26: ...cut off switch Cut off solenoid installed between battery and fuse assembly 1 Long cable leading to motor solenoid 2 Short end of power cable leading to fuse Follow the installation directions on the...

Page 27: ...educe injuries and or death To ensure the greatest level of safety all decals must be in place and legible at all times Remember it is the users responsibility to maintain these decals For a complete...

Page 28: ...Anthony Lifgtates Inc 28 L 501 Models www anthonyliftgates com 800 482 0003 2 A 135090 3 A 131015 4 Q 003013 5 A 150601...

Page 29: ...L 501 Models 29 Anthony Lifgtates Inc 800 482 0003 www anthonyliftgates com 6 AR 18 76 ALI 00112 A 131066 05 2010 7 A 131036...

Page 30: ...nit box Make sure it is properly secured Operate the liftgate through its entire operational cycle Up Down several times Make sure the liftgate operates evenly freely and smoothly throughout the entir...

Page 31: ...level in the hydraulic reservoir monthly Change it if it is contaminated or dirty Visually inspect your liftgate frequently and keep it properly adjusted Repair any damage to the liftgate to prevent...

Page 32: ...down the main deck platform ALI 00097 2 Fold open the flip over section of the platform ALI 00096 3 Press the Raise Lower toggle switch down to lower the platform ALI 00098 4 To close the gate press...

Page 33: ...r replace if damaged 9 Check reservoir oil level a With the platform on the ground the oil level should be within 1 2 inch of the top of the reservoir b Fill as required with Dexron III or equivalent...

Page 34: ...liftgate Connect the positive cable to the terminal on the motor start solenoid 3 If the motor operates the battery cable is defective and should be replaced 10 2 4 Checking Cylinder Piston Seals dri...

Page 35: ...ny Lifgtates Inc 800 482 0003 www anthonyliftgates com 10 2 6 Checking Control Switch Fuse If the control switch is not operating the liftgate check the in line fuse located on the control cable insid...

Page 36: ...d by weak batteries low voltage loose connections corrosion or a poor ground If the motor does not operate in freezing conditions make sure the motor housing does not contain water Liftgate will not l...

Page 37: ...reservoir and make sure the return tube is below the oil level Hydraulic fluid leaking from cylinder Bad piston rod seals See Maintenance section for Checking Cylinder for Leakage 10 2 4 Checking Cyli...

Page 38: ...Lifgtates Inc 38 L 501 Models www anthonyliftgates com 800 482 0003 10 4 Inspection Record Anthony LIftgates Inc ALB Liftgate Inspection Record Date of Inspection Notes observations maintenance perfor...

Page 39: ...within 30 days of repair date will be denied NOTE ALL CLAIMS MUST BE COMPLETED ON THE ANTHONY LIFTGATES INC WARRANTY CLAIM FORM This form provides all the necessary information Upon approval of the cl...

Page 40: ...Part No Description Qty 1 A 135020 H Frame 1 17 A 135008 Lock Arm 1 18 A 135011 Lock Link 1 19 A 132056 Teflon Washer 1 20 A 132057 1 2 Dia x 3 4 Long Shoulder Bolt 3 8 16 Thread 1 21 2064 3 8 16 Lock...

Page 41: ...135018 R Cap Top Plate LH shown Cap Top Plate RH 1 26 A 135077 Platform Rotation Pin 1 27 A 135080 Cylinder Base Pin 1 28 A 135081 Cross Arm Pin 4 29 A 135082 Cylinder Rod End Pin 1 30 A 130240 Cylind...

Page 42: ...RH Moving Post shown LH Moving Post 1 6 A 135039 Platform 1 7 A 135050 Platform Foldover 1 12 A 135060 Platform Long Link 1 13 A 135061 Platform Short Link 1 14 A 135062 Weldment Linkage Pivot Pin 1 1...

Page 43: ...1 61 62 62 7 61 62 45 Item Part No Description Qty 6 A 135039 A 135126 Platform Platform Aluminum 1 7 A 135050 A 135140 Platform Foldover Platform Foldover Aluminum 1 8 A 135070 Rear Platform 1 45 A 1...

Page 44: ...lic Components ALI 00113 2 8 3 7 1 4 5 6 Item Part No Description Qty 1 ATU125 Breather Line 60 2 2 A 130162 Barbed Fitting 2 3 A 130050 Pump Reservoir 1 4 A 130134 Hydraulic Hose 53 1 5 A 130154 Bran...

Page 45: ...150095 Cable Ties 20 10 The Following Items are in Hardware Package A 135160 A 135087 Strap Washer 2 A 132085 1 2 13 x 1 Hex Head Cap Screw 10 A 150065 1 2 Flat Washer 10 A 150074 1 2 Lock Washer 10...

Page 46: ...tion Qty Remarks 1 ATU 146 Stand Clear Do Not Ride on Lift 2 2 A 135090 Operating Instructions 1 3 A 131015 1500 lb Maximum Capacity 2 4 Q 003013 Urgent Warning Elevating Gate Instructions 1 5 A 15060...

Page 47: ...L 501 Models 47 Anthony Lifgtates Inc 800 482 0003 www anthonyliftgates com 3 A 131015 4 Q 003013 5 A 150601 6 AR 18 76 ALI 00112 A 131066 05 2010 7 A 131036...

Page 48: ...Anthony Lifgtates Inc 48 L 501 Models www anthonyliftgates com 800 482 0003 Notes...

Page 49: ...L 501 Models 49 Anthony Lifgtates Inc 800 482 0003 www anthonyliftgates com Notes...

Page 50: ...Anthony Lifgtates Inc 50 L 501 Models www anthonyliftgates com 800 482 0003 Notes...

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