Antunes, AJ VCT-2000, Owner'S Manual

Page 1: ...O I N NIT A T Testing Certification ITS geprufte Sicherheit P N 1010838 Rev P 10 16 Burger King Vertical Contact Toaster owner s manual Model VCT 2000 Manufacturing Numbers 9210204 9210206 9210207 9210211 www antunes com ...

Page 2: ...Limited Warranty in this manual If the unit arrives damaged contact the carrier immedi ately to file a damage Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are NOT covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintena...

Page 3: ...icates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipment WARNING HOT SURFACE WARNING Indicates information important to the handling of equipment and parts Failure to observe may result in personal injury IMPORTANT SAFETY INFORMATION Service Technical Assistance If you experience any problems with the installation or operation ...

Page 4: ...t requires a grounded receptacle with separate electrical lines pro tected by fuses or a circuit breaker of the proper rating Bread may burn Therefore toasters must NOT be used near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion When installing conveyor belt wrap be care ful NOT to wrap it over the upper...

Page 5: ...quired on this appliance Do NOT modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do NOT use an extension cord with this appli ance Check with a qualified electrician if you are unsure if the appliance is properly grounded Electrical Cord Plug Configurations Model and Mfg No Voltage Watts Amps Hertz VCT 2000HI 9210204 9210207 ...

Page 6: ...e box It should contain the following Bun Chute Figure 1 Bun Feeder Figure 1 Two Release Sheets Figure 1 Owner s Manual Maintenance Card Authorized Service Agency Directory 3 Remove all shipping tape and protective cover ings from the unit and parts NOTE If any parts are missing or damaged con tact Antunes Customer Service IMMEDIATELY at 1 877 392 7856 toll free in the U S or 630 784 1000 Equipmen...

Page 7: ...Clips Bun Chute Assembly connected over the bottom rear support rod Rear Conveyor Cover Assembly with Roller Tensioner Release Sheet Bun Chute Platen Front Conveyor Belt Chain Rear Cleated Belt Wrap Front Cleated Belt Wrap Front Conveyor Cover Assembly Roller Tensioner Rear Conveyor Belt Chain Figure 1 VCT 2000 Toaster INSTALLATION continued ...

Page 8: ... the front slot and Heels into the rear slot Figure 3 NOTE The cut sides of Heel and Crown must face each other 4 Toasted buns drop into the Bun Landing Area Figure 3 5 Test at least 4 buns before putting the toaster into service 6 Turn the unit off when finished toasting for the day and proceed with the daily cleaning in the Maintenance section of this manual Temperature Adjustments The VCT 2000 ...

Page 9: ... and reinstall the protec tive cap NOTE If the Hi Limit requires continuous resetting contact your Authorized Service Agency OPERATION continued TEMPERATURE CONTROL PANEL NOTE The term set point temperature refers to the desired temperature setting To display the actual Platen Heater temperature pro viding it is over 440 F 227 C press the TEMP UP button To display the actual Auxiliary Air Heater t...

Page 10: ... switches were not adjusted upon installation of the universal control board The dip switches must be adjusted to match the toaster Mfg Refer to document P N 1011052 for specific set tings Err 4 Platen Thermocouple is shorted to chassis ground Call for Service Err 5 Platen Thermocouple is Loose or Discon nected or Open Call for Service Err 6 Failed Control Board Call for Service Err 7 Failed Contr...

Page 11: ... to right and from top to bot tom with a clean towel or approved no scratch pad dampened with Capital Multipurpose Superconcentrate HSC or other approved cleaner immediately followed by a second clean towel dampened with sanitizer MAINTENANCE WARNING Turn the unit off disconnect the power source and allow the unit to cool down 30 minutes before performing any service or maintenance on the unit CAU...

Page 12: ...r 7000250 10 Pack MAINTENANCE continued CAUTION Failure to use Release Sheets may result in dam age to the unit and loss of warranty coverage Figure 4 Removing Conveyor Belt Rotation Upper Support Rod Large Link P N 0800121 Small Link P N 0800204 MEASURING CONVEYOR BELT Facing the toaster locate the approximate center point of the Conveyor Chain Pull the chain away from the edge of the toaster Sta...

Page 13: ...he top sprockets with hook ends down Check for correct positioning Figure 4 NOTE The ends of the hooks must point down Figure 4 3 Wrap the Conveyor Belt Chain around lower sprockets and hook both ends together NOTE Make sure the Conveyor Belt Chain is installed below the upper support rod and above the lower support rod MEASURING ROLLER TENSIONERS Measure the Roller Tensioner on both inner Conveyo...

Page 14: ...sure the clips are attached to the larger 3 4 links do not attached to small 1 2 links Replacing Belt Wraps NOTE Depending on toaster usage and how well they are cleaned daily the Belt Wraps may last in excess of 6 months Additional Belt Wraps may be purchased from your Authorized Service Agency 1 With power off and toaster cool set crown and heel compression knobs to 6 F Remove top cover and both...

Page 15: ...VERTICAL CONTACT TOASTER 15 P N 1010838 Rev P 10 16 Burger King MAINTENANCE continued ...

Page 16: ...e power cord plug and outlet for damage Failed Control Board Reset the Circuit Breakers Failed Transformer Contact your maintenance person Authorized Service Agency or electrician Control Display flashes CHEC con tinuously Control Compartment temperature is above 140ºF Verify side vents on toaster are unblocked and not near other heating appliances After temperature has dropped turn the unit off t...

Page 17: ...came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain Drive Motor has overheated Allow unit to cool and check Conveyor s for ob structions or binding at sprockets Measure and adjust Conveyor Belt s as described in the Mainte nance section of this manual Drive Motor has failed Contact your maintenance person or Authorized Service Agency for service Buns not toastin...

Page 18: ...veyor Belt Chains as described in the Maintenance section of this manual Safety Interlock Switch is not being activated by the Heat Shield Heat Shield is ajar Reposition Heat Shield Heat Shield is damaged Replace if necessary If the Safety Interlock Switch is damaged contact your maintenance person or Authorized Service Agency for service Belt Wraps slipping over Conveyor Belt Chains Remove Belt W...

Page 19: ... this manual Conveyor Belt Chains have stretched Measure and adjust the conveyor Belt Chains as described in the Maintenance section of this manual Conveyor Belt Chains adjusted incorrectly Sugar and or Carbon has accumu lated inside the Conveyor Belt Wrap and between the Conveyor Belt chain and Tensioner Slide Rails Remove Belt Wraps Clean conveyor Belt Chain links just as you clean the Belt Wrap...

Page 20: ...ry Probe Platen Relay Rear Drive Sprocket Line Filter Drive Chain Rear Auxiliary Air Heater Safety Interlock Switch Platen Rocker Switch Auxiliary Air Thermocouple Drive Motor Assembly Temperature Control Platen Thermocouple Transformer Front Drive Sprocket A C Frequency Board Idler Sprocket Auxiliary Relay Auxiliary Air Thermocouple Front Auxiliary Air Heater ...

Page 21: ... PO WE R TE MP DOWN TE MP UP TE MP SC ALE C F PLATEN AU XIL IAR Y CAUTION 3 3 8 35 28 64 52 38 29 61 76 34 81 33 66 83 55 93 86 82 10 48 63 60 98 83 101 102 FOR PAR TS AND SER VIC E CO NTA CT 1 87 7 39 2 78 54 NO BU N OIL ALWA YS US E RE LEAS E SH EET HEE L CRO WN REL EAS E SHE ET 48A 103 110 ...

Page 22: ...2 68 11 43 21 70 87 17 19 70 20 90 89 91 72 12 12 62 70 92 83 54 72 18 19 17 23 25 70 16 80 75 70 39 42 36 67 67 70 42 67 67 83 97 23 71 46 22 58 84 56 74 100 71 25 65 104 FOR PAR TS AND SER VIC E CON TAC T 1 87 7 39 2 78 54 NO BU N OIL ALWA YS US E RE LEAS E SH EET HEE L CRO WN REL EAS E SHE ET Auxilary platenasdfasdf 112 111 26 53 27 83 ...

Page 23: ...ONTACT TOASTER 23 P N 1010838 Rev P 10 16 Burger King 49 9 41 6 7 40 76 85 4 2 51 67 5 37 16 70 78 79 88 50 57 31 1 9 1 41 4 30 67 67 95 94 30 94 31 95 65 45 96 83 76 85 6 65 7 2 49 6 REPLACEMENT PARTS continued ...

Page 24: ...rmocouple Kit 1 51 7000289 Platen 1900W 230V 1 52 2100252 Tape 4 53 0504067 Bracket Line Filter 1 54 0503150 Heater Clip 2 55 303P127 Hinge Pin Belt Wrap 2 56 4060355 Terminal Block 1 57 0503533 Bracket Auxiliary Thermocouple 1 58 4000170 Fan Blade Motor 1 60 0400315 Strain Relief International 1 61 05P2199 Spacer 4 62 0500464 Retainer Bearing 1 63 040P138 Locknut 1 2 1 64 0011528 Heat Shield Assy...

Page 25: ...DC 240 VAC 1 AUX S S AUX HEATER 2 PLATEN HEATER 4 TRANSFORMER 240VAC GRN BLK BRN WHT BLU GRN YEL MOTOR AUX HEATER 1 HI LIMIT THERMOSTAT PLTN S S TEMP CONTROL RELAY RELAY LINE FILTER BLK WHT F W H T BLK W H T 50 Hz J1B J5 J1A T3 J2A J2B J4 PLATEN T COUPLE BLK T COUPLE AUX T2 T1 WHT WHT BLK RED BLK BLK BLK BLK BLK YEL WHT WHT GND POWER CORD BLOCK GRN TERMINAL WHT 60 Hz COM M 2 1 WHT BLK WHT 5 4 POWE...

Page 26: ... 1 TOP FAN MOTOR TRANSFORMER 12 VAC A C FREQ CONVERTER BOARD C1 C2 M F C1 C2 T COUPLE AUXILIARY T COUPLE PLATEN HI LIMIT THERMOSTAT PLATEN AUX HEATER 2 AUX HEATER 1 INTERLOCK SWITCH AUXILIARY PLATEN TEMP CONTROL 3 4 3 4 3 4 3 4 T1 T2 T3 J1A J1B J5 J2A J2B J4 1 2 1 2 T2 T1 C1 Platen SSR C2 Auxiliary SSR WIRING DIAGRAM continued ...

Page 27: ...VERTICAL CONTACT TOASTER 27 P N 1010838 Rev P 10 16 Burger King NOTES ...

Page 28: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service age...