Antunes 9200641, Owner'S Manual

Page 1: ...P N 1011287 Rev E 02 18 Vertical Contact Toaster owner s manual Model VCT 35 Manufacturing Numbers 9200641 9200642 9200643 www antunes com ...

Page 2: ...s ownership be sure this manual accompanies the equipment If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of improper use Installa...

Page 3: ...hanges improvements additions or replacements for previously purchased equipment Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment WARNING GENERAL WARNING Indicates informa tion important to the proper operation of the equipment Failure to observe may result in damage to the equipm...

Page 4: ...nnect the power source and allow unit to cool down before performing any service or maintenance on the unit The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep tacle with separate electrical lines protected by fuses or circuit breaker of the proper rating Bread may burn Therefore toasters must not be used ne...

Page 5: ... 15 15 Amp 250 VAC Non Locking assembly only VCT 35 9200642 208 240 3460 16 6 14 4 50 60 CEE 7 7 16 Amp 250 VAC assembly only VCT 35 9200643 Damper Units 208 240 3460 16 6 14 4 50 60 CEE 7 7 16 Amp 250 VAC assembly only Electrical Ratings Plug Configurations 10 3 4 9 3 4 20 5 16 22 11 16 23 1 4 590 5 mm 3 4 19 1 mm 555 8 mm 519 9 mm 247 6 mm 273 1 mm 14 5 8 371 5 mm Dimensions ...

Page 6: ...d rear Conveyor Covers Figure 1 2 Install the Damper Assembly Figure 1 NOTE Make sure the damper assy rests only on the bottom front and rear yellow support rods 3 Install the Bun Chute Figure 2 4 Remove the Release Sheet from the plastic bag and lay it on a clean flat surface Fold the sheet exactly in half Figure 3 5 Crease the sheet at the fold using only your fin ger Figure 3 NOTE Do not use me...

Page 7: ... over so ends meet Press lightly with finger to form crease Figure 4 Installing Release Sheet Platen Conveyor Cover Conveyor Cover Heat Shield Release Sheet Conveyor Interlock Switch Some Models WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord...

Page 8: ...nit to cool down then press and release reset button located at the rear of the unit Figure 5 If the unit requires continuous resetting contact your Maintenance Person or Antunes Technical Service CONVEYOR INTERLOCK SAFETY SWITCH A Conveyor Interlock Safety Switch some models is located on top of the unit under the Heat Shield Figure 4 The conveyors will not rotate unless the Heat Shield is proper...

Page 9: ...eat resis tant gloves Remove the Release Sheet Figure 7 2 Lay the Release Sheet on a clean flat dry sur face Apply an appropriate cleanser to a clean dry towel 3 Wipe the towel firmly across the Release sheet from top to bottom over its entire surface Repeat this procedure with a clean dry towel dampened with water 4 Next wipe the Release Sheet with a clean towel dampened with sanitizer and allow ...

Page 10: ...he unit to cool down 2 Remove the Heat Shield front and rear Conveyor Covers and Release Sheet Figure 4 NOTE When replacing the Conveyor Belt chain be sure to clean the Release Sheet as well 3 Set the Bun Thickness Compression Control knobs to 6 4 Disconnect the Conveyor Belt chain by squeezing any two links together and unhooking both ends of one link Figure 8 A needle nose pliers may be required...

Page 11: ...ide the tensioner out of the retainer plate 3 Replace the tensioner by sliding the new one into the retainer plate Replacing Conveyor Motor and Fan Blade NOTE A small amount of Loctite Blue Red is required for proper gear motor installation 1 Remove control cover 2 Disconnect the motor wires and remove the drive motor and drive motor bracket Figure 10 Discard the 8 32 x 5 16 mounting bracket screw...

Page 12: ...ures Wiring problems Contact your Maintenance Person or Antunes Technical Service for service Drive motor inoperable or incorrect conveyor drive motor Contact your Maintenance Person or Antunes Technical Service for service Broken Drive Chain or loose sprocket Check the Drive Chain for kinks broken or bent links or other damage Check the motor sprocket and drive sprockets on drive shaft tighten se...

Page 13: ...4 small links Remove conveyor belt Lay belt flat and count links Replace entire belt if links are damaged If conveyor belt has too much play it will jam Adjust belt length as described under Servicing the Conveyor Belt Product is over toast ed or platen heat is too high or drop time is too slow Roller Tensioner assy s or tensioner bent or missing Replace Roller Tensioner assy s or tensioners if da...

Page 14: ...en or bent links or other damage Check motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required The Conveyor Covers are not installed or are improperly installed Install conveyor cover assy s Conveyor Belts chains are installed incorrectly Reinstall conveyor belt Conveyor Belt Chains are too loose or ar...

Page 15: ...k for damaged worn sprockets and replace as required Conveyor belts installed incorrectly Install conveyor belt to match diagram in Fig 8 page 10 Be sure that ends of the hooks are facing down Conveyor belt too loose or missing links 41 links required when new When new conveyor has 37 large links and 4 small links Remove conveyor belt Lay belt flat and count links Replace entire belt if links are ...

Page 16: ...VERTICAL CONTACT TOASTER 16 P N 1011287 Rev E 02 18 WIRING DIAGRAM For Mfg No 9200641 9200642 with Interlock Switch For Mfg No 9200643 with Interlock Switch ...

Page 17: ...VERTICAL CONTACT TOASTER 17 P N 1011287 Rev E 02 18 WIRING DIAGRAM continued For Mfg No 9200641 9200642 without Interlock Switch For Mfg No 9200643 without Interlock Switch ...

Page 18: ...Housing 1 38 7000249 Release Sheet Pack of 3 7000250 Release Sheet Pack of 10 39 0021194 Weldment Control Housing 1 40 7000121 Slide Rail Kit Incl Qty 2 slide rails for tensioners 2 41 0021207 Conveyor Cam 2 42 7000176 Thermocouple Retainer Kit 2 43 4030332 High Limit Thermostat 1 44 0400315 Strain Relief 1 45 0400138 Locknut 1 2 1 46 0503590 Bracket Motor 1 47 0070640 Wire Set Not Shown 1 Mfg No ...

Page 19: ...VERTICAL CONTACT TOASTER 19 P N 1011287 Rev E 02 18 REPLACEMENT PARTS continued CAUTION 3 3 8 35 10 44 64 38 34 33 66 67 39 45 81 86 82 77 29 ...

Page 20: ...17 70 72 18 19 17 23 17 15 70 59 13 14 16 80 75 70 25 74 42 67 67 70 42 67 67 53 23 67 46 22 84 43 11 24 32 39 28 36 83 57 NOTE As of March 2017 the Interlock Switch item 53 is discontinued from use If your toaster has the Interlock Switch and it fails order kit 7001436 to remove and bypass the Interlock Switch ...

Page 21: ...VERTICAL CONTACT TOASTER 21 P N 1011287 Rev E 02 18 21 REPLACEMENT PARTS continued 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 15 52 13 14 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 68 76 83 ...

Page 22: ...VERTICAL CONTACT TOASTER 22 P N 1011287 Rev E 02 18 NOTES ...

Page 23: ...VERTICAL CONTACT TOASTER 23 P N 1011287 Rev E 02 18 NOTES ...

Page 24: ...pping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from t...