Antunes VCT-20, Owner'S Manual

Page 1: ...al Vertical Contact Toaster Manufacturing Numbers 9200560 9200600 9200602 9200606 9200608 9200609 9200614 9200616 9200620 9200622 9200624 9200625 9200626 9200628 9200629 9200630 9200631 9200632 9200634 9200637 9200638 9200639 9200640 www ajantunes com ...

Page 2: ...nformation Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of imp...

Page 3: ...tle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment WARNING GENERAL WARNING Indicates informa tion important to the proper operation of the equipment Failure to observe ma...

Page 4: ...e the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep ...

Page 5: ...VCT 25 9200632 208 240 2600 3460 12 5 14 4 50 60 VCT 50 9200608 208 240 2600 3460 12 5 14 4 50 60 CEE 7 7 16 Amp 250 VAC Assembly Only VCT 50 9200616 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200625 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200628 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200629 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200634 208 240 2600 3460 12 5 14 4 50 60 VCT 25 9200639 230 3...

Page 6: ...VERTICAL CONTACT TOASTER 6 P N 1010729 Rev J 09 16 10 3 4 9 3 4 20 5 16 22 11 16 23 1 4 590 5 mm 3 4 19 1 mm 555 8 mm 519 9 mm 247 6 mm 273 1 mm 14 5 8 371 5 mm Dimensions SPECIFICATIONS continued ...

Page 7: ...r Conveyor Covers Figure 1 2 Install the Damper Assembly Figure 1 NOTE Make sure the damper assy rests only on the bottom front and rear yellow support rods 3 Install the Bun Chute Figure 2 4 Remove the Release Sheet from the plastic bag and lay it on a clean flat surface Fold the sheet exactly in half Figure 3 5 Crease the sheet at the fold using only your fin ger Figure 3 NOTE Do not use metal t...

Page 8: ... with finger to form crease Figure 4 Installing Release Sheet Platen Conveyor Cover Conveyor Cover Heat Shield Release Sheet Conveyor Interlock Switch WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do not modify the power supply cord plug If it does not fit the outlet have a p...

Page 9: ...ostat will turn off electrical power to the heater and control circuits if the unit overheats To reset this thermostat allow sufficient time 10 15 min utes for the unit to cool down then press and release reset button located at the rear of the unit Figure 5 If the unit requires continuous resetting contact your Authorized Service Agency CONVEYOR INTERLOCK SAFETY SWITCH A Conveyor Interlock Safety...

Page 10: ...es Remove the Release Sheet Figure 7 2 Lay the Release Sheet on a clean flat dry sur face Apply an appropriate cleanser to a clean dry towel 3 Wipe the towel firmly across the Release sheet from top to bottom over its entire surface Repeat this procedure with a clean dry towel dampened with water 4 Next wipe the Release Sheet with a clean towel dampened with sanitizer and allow to air dry Repeat S...

Page 11: ...he unit to cool down 2 Remove the Heat Shield front and rear Conveyor Covers and Release Sheet Figure 4 NOTE When replacing the Conveyor Belt chain be sure to clean the Release Sheet as well 3 Set the Bun Thickness Compression Control knobs to 6 4 Disconnect the Conveyor Belt chain by squeezing any two links together and unhooking both ends of one link Figure 8 A needle nose pliers may be required...

Page 12: ...sure the spacers are placed inside the tensioner arm The spacers are smaller than the holes to allow the tensioner to pivot freely Replacing Conveyor Motor and Fan Blade NOTE A small amount of Loctite Blue Red is required for proper gear motor installation 1 Remove control cover 2 Disconnect the motor wires and remove the drive motor and drive motor bracket Figure 10 Discard the 8 32 x 5 16 mounti...

Page 13: ...witch If low or zero volt age replace power cord If voltage is correct check for correct voltage out of rocker switch If low or no voltage replace rocker switch Hi limit switch tripped open Reset hi limit switch Fig 5 page 9 Wiring problem Check all electrical connections for burns discolor ation or arcing Replace all connections or compo nents with damaged terminals Replace all damaged wiring wit...

Page 14: ...e Drive Chain for kinks broken or bent links or other damage Check the motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required Heat Shield not installed or installed incorrectly Install the Heat Shield so that it activates the Conveyor Interlock Safety Switch Conveyor Belt chains installed incorrectly ...

Page 15: ...V 300 Watts Defective or wrong drive motor To check drive motor 1 Measure resistance of motor coil Replace motor if coil measures either open circuit or zero resistance 2 Mark the drive motor sprocket and count the turns per minute Correct drive motor speed is nine 9 turns per minute for VCT 20 three 3 turns per minute for VCT 25 one 1 turn per minute for VCT 50 Defective Drive Chain or loose spro...

Page 16: ...em Check all electrical connections for burns discolor ation or arcing Replace all connections or compo nents with damaged terminals Replace all damaged wiring with the same or higher rated wire Platen inoperative To check platen Use an Ohm meter to test resistance of the platen heater disconnect 1 wire to isolate heater Correct cold resistance for heating element of platen are as follows 120 Volt...

Page 17: ...rrect drive motor speed is nine 9 turns per minute for VCT 20 three 3 turns per minute for VCT 25 one 1 turn per minute for VCT 50 Conveyor Belt chain is loose worn or broken or the motor drive sprocket is loose Check drive chain for kinks broken or bent links or other damage Check motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged wor...

Page 18: ...mage Check motor sprocket and drive sprockets on drive shaft tighten setscrew on flat of shaft if required Check for damaged worn sprockets and replace as required Conveyor belts installed incorrectly Install conveyor belt to match diagram in Fig 8 page 10 Be sure that ends of the hooks are facing down Conveyor belt too loose or missing links 41 links required when new When new conveyor has 37 lar...

Page 19: ...TO BE 14 GA AWM 105 C THERMOSTAT MOTOR 16 GA AWM 105 C 14 GA TFE 200 C AUXILARY HEATER 1 AUXILARY HEATER 2 WIRING DIAGRAM Pictorial Wiring Diagram VCT 20 14 GA TFE 200 C 16 GA AWM 105 C THERMOSTAT NOTE ALL WIRES TO BE 14 GA AWM 105 C UNLESS OTHERWISE SPECIFIED 16 GA TFE 200 C 18 GA AWM 105 C INDICATOR THERMOSTAT HI LIMIT LIGHT GRN YEL WHT BLU BLK BRN GRN PLATEN HEATER WIRING DIAGRAM BLK 4 5 1 2 BL...

Page 20: ...et Drive Sprocket Temperature Control Drive Motor Assy Rocker Switch Fan Blade Hi Limit Thermostat Drive Sprocket Drive Chain Interlock Switch Auxiliary Heater VCT 20 only Auxiliary Heater VCT 20 only Cover Plate VCT 25 VCT 50 only Cover Plate VCT 25 VCT 50 only Parts Identification ...

Page 21: ...3497 Tensioner Bracket Left 2 32 1000899 Label Control 1 33 10P1047 Label Dial Pack of 10 1 34 2100253 Knob Cam 2 35 0503390 Cover End Housing 1 36 2100133 Knob Thermostat Control 1 37 0021170 Weldment End Housing 1 38 7000249 Release Sheet Pack of 3 7000250 Release Sheet Pack of 10 39 0021194 Weldment Control Housing 1 40 7000121 Slide Rail Kit Incl Qty 2 slide rails for tensioners 2 41 0021207 C...

Page 22: ...VERTICAL CONTACT TOASTER 22 P N 1010729 Rev J 09 16 REPLACEMENT PARTS continued CAUTION 3 3 8 35 10 44 64 52 38 29 76 34 33 66 83 39 45 81 86 82 77 ...

Page 23: ...3 P N 1010729 Rev J 09 16 REPLACEMENT PARTS continued 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 18 19 17 23 17 15 70 59 13 14 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 ...

Page 24: ...NTACT TOASTER 24 P N 1010729 Rev J 09 16 24 P N 1010729 Rev A 10 99 REPLACEMENT PARTS continued 49 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 15 52 13 14 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 68 76 83 ...

Page 25: ...VERTICAL CONTACT TOASTER 25 P N 1010729 Rev J 09 16 OPTIONAL PARTS VCT 25 VCT 50 1 2 1 7000236 Bun Feeder 1 2 7000238 Butter Wheel Kit 1 Item Part No Description Qty ...

Page 26: ...VERTICAL CONTACT TOASTER 26 P N 1010729 Rev J 09 16 NOTES ...

Page 27: ...VERTICAL CONTACT TOASTER 27 P N 1010729 Rev J 09 16 NOTES ...

Page 28: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service age...