aoyue 6031 SIROCCO SERIES Instruction Manual Download

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(*) Sold Separately

REPLACEMENT TIPS*

TABLE OF CONTENTS

Product Description

……………………………………

Package Inclusion ………………………………………...

Spare Parts List

……………………………………

Specifications

………………………………………...

Functions and Features …………………………………...

Safety Precautions ………………………………………...

Assembly and Preparation ………………………………

Control Panel Guide

……………………………………

Operating Guidelines …………………………………… 11 — 25

Initial Procedures

Hot Air Gun

SMD Reworking Initial Procedures

SMD Extraction Guide

SMD Soldering Guide (Convection-Style Reworking)

Traditional Reworking Guide

Soldering Iron

Auto-Sleep Mode (Hot Air Gun)

Changing Auto-Sleep Mode Time (Hot Air Gun)

Activating Soldering Iron Auto-Sleep Mode

Utilizing the Solder Iron Digital Temperature Calibration

Care and Maintenance

………………………………. 26 — 27

Basic Troubleshooting Guide

…………………………. 28 — 29

Miscellaneous Section ………………………………. 30 — 31

Replacement Tips

Air Nozzles

Summary of Contents for 6031 SIROCCO SERIES

Page 1: ...nce P R China www aoyue com Copyright 2007 INSTRUCTION MANUAL 6031 6031 Sirocco Series Lead Free Repairing Thank you for purchasing Aoyue 6031 Sirocco Series Lead Free Repairing System It is important to read the manual before using the equipment Please keep manual in accessible place for future reference ...

Page 2: ...y Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents 31 AIR NOZZLES Sold Separately NOTE For Sirocco series hot air gun do not use single straight air nozzles lower than 6 mm in diameter ...

Page 3: ...itial Procedures Hot Air Gun SMD Reworking Initial Procedures SMD Extraction Guide SMD Soldering Guide Convection Style Reworking Traditional Reworking Guide Soldering Iron Auto Sleep Mode Hot Air Gun Changing Auto Sleep Mode Time Hot Air Gun Activating Soldering Iron Auto Sleep Mode Utilizing the Solder Iron Digital Temperature Calibration Care and Maintenance 26 27 Basic Troubleshooting Guide 28...

Page 4: ...OLDERING IRON TEMPERATURE DISPLAY PANEL SHOWS PLUG CHARACTERS Case 1 The system shows PLUG from the soldering iron temperature dis play panel SOLUTION 1 Check if the soldering iron connection assembly is prop erly connected and secured to the receptacle on the control panel SOLUTION 2 Make sure the soldering iron tip is properly inserted and secured inside the handle Lose contacts between the tip ...

Page 5: ...heating element may be broken or is at the end of its life and needs to be replaced PROBLEM 4 NO AIR IS COMING OUT OF THE HOT AIR GUN Description No air is flowing out of the nozzle the nozzle heats up and no sound can be heard on the air intake end of the hand piece SOLUTION The fan may be broken and needs to be replaced See replacing the Fan on page 27 BASIC TROUBLESHOOTING GUIDE 5 PACKAGE INCLU...

Page 6: ...two wires Thermal sensor connecting the hand piece and heating element together 4 Attach the new heating element s sensor wires to the hand piece this can be done by soldering the wires together Take note of the color code of the wires Use a heat shrinking tube or electrical tape to protect the solder joints from shorts 5 Reattach the white plastic connector 6 Replace the nozzle and refasten screw...

Page 7: ...ment Lead free compatible 2 in 1 multifunctional repairing system Combines the functions of hot air gun and soldering iron in one package Uniquely designed easy grip hand piece with integrated low noise fan Provides snug fit clasp for easy control of hot air direction Digital offset for easy digital temperature calibration from 70 to 70 degrees Sirocco type fan providing seamless airflow and circu...

Page 8: ...NES Solder Iron Digital Temperature Calibration Example The external temperature sensor displays 248 to 252 degrees The set temperature and displayed actual temperature of the soldering iron is 300 degrees 300 248 52 An additional adjustment of 52 degrees is required Enter calibration mode We increase from 0000 to 0052 Exit calibration mode The external temperature sensor would now display 298 to ...

Page 9: ...fies addition to the current tempera ture and a minus on the first digit will subtract the displayed value from the current settings 6 Confirm the change by pressing the air pressure down button 7 The system will immediately switch back to operation and the tem Initial display when in calibra tion mode Increase tem perature by 38 degrees Decrease tem perature by 30 degrees Exit from cali bration m...

Page 10: ...the hot air gun the device has a separate mechanism to put the soldering iron into SLEEP mode after being idle for a certain period This is deactivated by default and the user must do the following set of procedures in order to activate this feature CONDITION SOLDERING IRON function is inactive 1 While soldering iron is OFF or in stand by mode push both UP and DOWN buttons of the SOLDERING IRON TE...

Page 11: ...e timer is configurable between 1 and 30 minutes Note Sleep mode settings for Hot Air gun and Soldering Iron is saved into the memory an shall remain effective until it is reset or new data is entered 11 IMPORTANT REMINDERS 1 Make sure the equipment is placed on a flat stable surface and all heat generating components placed on their respective holders or stands 2 Ensure all function switches are ...

Page 12: ...Wait for the soldering iron to cool down before detaching the soldering iron connection assembly from the 3 pin receptacle at the control panel if necessary 8 Allow sufficient time for the soldering iron to completely cool down be fore keeping in a safe storage Optional but recommended NOTE The soldering iron operating temperature is adjustable be tween 200 C and 480 C with an increment of 2 per s...

Page 13: ... air temperature it is strongly advised to increase the airflow level first in order to manage the system temperature This is to protect the heating element inside the handle from excessive heat and avoid subjecting adjacent components of target device s from thermal shock 6 Reworking task can be started as soon as the desired hot air temperature and airflow level are reached as also indicated fro...

Page 14: ... the hot air gun and hold it vertically on top of the target device leaving approximately 2cm of space between the mouthpiece of the hot air gun and the target device 6 Begin preheating the target device by moving the hot air gun in a slow spiral motion upon the entire PCB 7 Maintain this motion for 30 to 90 seconds IMPORTANT Set air level control knob first before adjusting the temperature knob t...

Page 15: ...ked upon on a stable elevated surface A working platform with locking mechanisms to secure the PCB is highly recommended Use a preheating station if appropriate 3 Apply solder paste to the PCB 4 Pick up the hot air gun 5 Set the temperature to about 250 degrees Celsius 6 Turn the airflow 16 30 NOTE Air flow and temperature may vary depending on size of job 15 OPERATING GUIDELINES Stage 2 SMD Extra...

Page 16: ...get device with a radius of about 3 to 5 cm 17 OPERATING GUIDELINES Stage 2 Flux Activation 1 The entire PCB should be around 150 to 160 C after stage 1 2 To activate the flux lower the tip of the soldering gun by about 1cm This would increase the effective temperature to about 180 200 C 3 Continue the spiral motion but this time concentrate more on the target device 4 Smoke would come out of the ...

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