aoyue INT 2702A+, Instruction Manual

Page 1: ...Thank you for purchasing Aoyue Int2702A Repairing System It is important to read the manual before using the equipment Please keep manual in accessible place for future reference INT 2702A Lead Free Repairing System AOYUE ...

Page 2: ... specific instructions related to the safe operation of this appliance as given in 7 12 of this standard shall be collated together in the front section of the user instructions The height of the characters measured on the capital letters shall be at least 3 mm These instructions shall also available in an alternative format e g on a website A fire may result if the appliance is not used with care...

Page 3: ...lder iron digital calibration configurable auto sleep for hot air and soldering iron Finally the unique innovative design with digital control panel and display provides precision safety and ease of use to match all reworking requirements PRODUCT DESCRIPTION MAIN STATION Power Input available in 110V 220V Station Dimensions 188 w x 126 h x 250 d mm Weight 5 6Kg SOLDERING IRON Power Consumption 70W...

Page 4: ...tant Pad 1 pc 2660B Soldering Iron Stand 1 pc B1003A Desoldering Gun with 301212 tip 1 8mm 1 pc 201413 Desoldering Gun Holder 1 pc 302082 Desoldering Tip 1 0mm 1 pc 302092 Desoldering Tip 1 5mm 1 pack 3017J Filter Pads 6pcs 1 pc 201252 Spring Filter 1 pc 3024X Spring Filter Cap 1 pc 201242 Cleaning Pin 1 pc 20178 Cleaning Drill 1 pc H022 Cleaning Gel 1 pc G001 IC Popper 1 pc 939 Vacuum Pen 1 pc Po...

Page 5: ...surges Integrated smoke absorber functionality with filter pad to efficiently absorb and filter harmful fumes Uniquely designed compound tip that integrates the ceramic heating element and sensor in just one component Replacing tips is as easy as slipping it in out of the compatible 24V soldering iron User configurable 1 to 30 minute idle to auto stand by mode with 5 minutes as default for additio...

Page 6: ...f the unit is dropped Make sure the equipment is always grounded Always connect power to a grounded receptacle Temperature may reach as high as 480 C when switched ON Do not use the device near flammable gases paper and other flammable materials Do not touch heated parts which can cause severe burns Do not touch metallic parts near the tip Disconnect the plug from the power source if the unit will...

Page 7: ...Make sure the cord connections are free from tangles E Hot Air Gun The Hot Air Gun holder was installed on the station upside down for packaging purpose To set up the Hot Air Gun holder 1 Loosen the two screws that secure the holder to the station 2 Turn the holder right side up 3 Re fasten the two screws 4 Place the hot air gun onto the holder in preparation for usage F Desoldering Gun 1 Connect ...

Page 8: ...ring Gun 6 Pin Receptacle 8 Main Power Switch 9 Soldering Iron Desoldering Gun Activation Switch 10 Soldering Iron Desoldering Gun Temperature Display Prefixes and meanings H actual temperature temperature being set 12 Hot Air Gun Air flow Display 13 Hot Air Gun Temperature Display Prefixes and meanings H actual temperature temperature being set C cooling down sleep mode display OFF function deact...

Page 9: ...isplay panels 11 and 12 will temporarily show the product name in a scrolling manner and then display OFF on all rows once the scroll is finished see below illustration The system will remain at this state until the user activates a function B HOT AIR GUN 1 Follow the initial procedures above A INITIAL PROCEDURES 2 Activate Hot Air Gun switch 14 from the control panel 3 The system will immediately...

Page 10: ...Reworking task can be started 1 minute after the desired hot air temperature and airflow level are reached as also indicated from display panels 11 and 12 respectively 7 When reworking is complete return the Hot Air Gun to its holder and DO NOT immediately turn off the main power switch 8 Deactivate the Hot Air Gun Activation button first in order to activate the auto cooling process The system wi...

Page 11: ...panel This will automatically start to increase the temperature of the soldering iron to 350 C default 5 Adjust the soldering iron temperature using the SOLDER DESOLDER TEMPERATURE ADJUSTMENT buttons 4 from the control panel 6 If smoke absorber function is to be used Activate the SMOKE ABSORBER Activation switch 11 from the control panel 7 Start using the soldering iron as soon as desired temperat...

Page 12: ...heck the tip temperature with an external temperature sensor adjust temperature settings higher or lower for the right temperature Or recalibrate at the desired temperature level 9 Ensure that all the solder is melted before triggering the pump Partially melted solder will still be sucked up however it would clog the barrel 10 Upon pressing the pump trigger hold the trigger for 1 to 2 seconds long...

Page 13: ...he Hot Air Gun sits on its handle and remained idle after a certain period the prefix of the display for Hot Air Gun air temperature will also change from H to L the device will switch to sleep mode This mechanism is triggered by a countdown timer so when the time has elapsed the system will blow air at room temperature at maximum rate in order to bring down the temperature During this time the pr...

Page 14: ...ntdown parameter for the entire usage NOTES The sleep mode timer is configurable between 1 and 30 minutes Sleep mode settings for Hot Air gun and Soldering Iron is saved into the memory an shall remain effective until it is reset or new data is entered G Activating Soldering Iron Auto Sleep Mode The soldering iron s SLEEP mode is deactivated by default Follow the set of procedures below to activat...

Page 15: ...libration By default the system is properly calibrated but for some cases when a little adjustment of the soldering iron temperature is required the following procedure can be done 1 Turn on the soldering iron function switch 2 Set to appropriate temperature you want to calibrate Place the tip of the soldering iron on an external temperature sensor 3 The readings on the external temperature sensor...

Page 16: ...pressure down button Initial display when in cali bration mode Increase tem perature by 38 degrees Decrease tem perature by 30 degrees Solder Iron Digital Temperature Calibration Example The external temperature sensor displays 248 to 252 degrees The set temperature and displayed actual temperature of the soldering iron is 300 degrees 300 248 52 An additional adjustment of 52 degrees is required E...

Page 17: ...rees has already been subtracted decreasing the temperature offset further would be disabled but increasing the temperature offset would be allowed Calibration will only make the newly calibrated point the most accurate Other temperature points may be a little off The soldering Iron has a lowest temperature limit such that when the temperature has been set to 200 degrees with external actual tempe...

Page 18: ...mall amount of solder Oxide coating on the tip of the nozzle reduces its heat conductivity Coating the tip with a small amount of fresh solder ensures maximum heat conductivity is obtained Replacing the Soldering Iron tip 1 Always turn OFF main power switch when removing or inserting a tip 2 If the tip is hot use the heat resistant pad to pull it out 3 Insert the new tip fully into the handle If t...

Page 19: ...d and needs to be replaced The device will display PLUG 3 Indicating a problem with the contacts of the soldering iron or the tip De Soldering Gun 1 Before usage dampen the filter pads with a little bit of water to allow efficient air passage and filter action re dampen pads frequently for maximum efficiency 2 Routinely clean Spring Filter and replace filter pads when they are dirty or clogged 3 T...

Page 20: ...ush out to allow easy extraction of the filter barrel assembly which houses the filter pad filter spring and filter barrel cap After extracting the Filter Barrel Assembly we can now take out the filter spring or the filter pads for cleaning or replacement Re assemble Filter Barrel assembly attach spring filter to the filter bar rel cap and place back to the de soldering gun body Push the Filter do...

Page 21: ...the end of its life and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH SOLUTION Check if the 4 screws that hold the pump in place are properly and tightly connected Unplug the system from the main power source before opening the case to check inside the station PROBLEM 5 THE UNIT IS VERY NOISY SOLUTION Make sure the screw at the center of the base of the main unit has been removed T...

Page 22: ...tead of the Wire mesh cap SOLUTION Change the cap to the Wire mesh cap This allows more air to pass through the system Make sure as well that the vacuum tube of the soldering iron or desoldering gun is not connected Case 4 The Wire mesh cap is connected but airflow level is still low SOLUTION Check the filter pad inside for dirt that can block the air passage Clean or replace if necessary ADDITION...

Page 23: ...Manufacturer AOYUE INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http www aoyue co ...

Page 24: ...1 3 8 9 10 3 1132 5 6 13mm 16 4 7 14 11 7 1133 7 5 15mm 17 6 15 13 1134 7 5 18mm 20 6 18 13 1257 11 21mm 22 11 20 18 1258 7 6 12 7mm 12 7 10 14 1259 13 28mm 30 12 5 28 19 5 1260 8 6 18mm 20 7 7 18 14 7 MODEL IC SIZE L mm W mm A mm B mm 1183 15 8mm 17 7 15 14 1184 18 8mm 20 9 18 16 1214 10 26mm 27 11 25 18 TSOL SERIES MODEL IC SIZE L mm W mm A mm B mm 1185 13 10mm 11 11 9 18 1186 18 10mm 12 17 10 2...