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14 

SPECIFICATION 

OPERATING GUIDELINES

 

C. REWORKING GUIDE: 

Convection style reworking : 

The  hand  held  convection  style  reworking  is  a  newly  developed 

reworking style that reproduces the reflow oven soldering stages using 

only a portable hand held reflow gun. 

The system is  specially designed  to accommodate the necessary 

safety precautions in reworking highly sensitive and sophisticated SMD 

devices ,ICs,  and components of plastic composition.

 

Note: 

For larger sized PCB boards concentrate on the immediate 

vicinity of the target device. With a radius of about  3  to 5  cm.

 

Stage 1: Preheating 

1.  Follow procedures in, “

A. INITIAL PROCEDURES

”. 

2.  Prepare   the   unit   to   be   worked   upon   on   a   stable   elevated 

surface. A working platform with locking mechanisms  to secure 

the  PCB  is  highly  recommended.  Use  a  preheating  station  if 

appropriate. 

3.  Apply solder paste to PCB. 

4.  Lift up the hot air gun from the holder. 

5.  Turn the airflow control knob to medium airflow. 

6.  Set the temperature control knob to about 270 degrees Celsius. 

7.  Hold  the  hot  air  gun  vertically  on  top  of  the  target  device, 

leaving approximately 3 cm of space between the tip of the hot 

air gun and the target device. 

8.  Begin preheating the target device by moving the hot air gun in 

a  slow  spiral   motion  upon  the  target  device.   Continue  this 

motion for 1 to 2 minutes.

 

Four  stages  are  developed  to  allow  proper  reflow  of  the  target 

device.   Follow   these   stages   to   allow   proper   convection   style 

reworking.

 

11

 

Aoyue 

936 规格

 

Aoyue 

936 规格 

OPERATING GUIDELINES

 

REMINDERS:

 

1.  Make  sure  the  equipment  is  placed  on  a  flat  stable  surface  and  all  the 

heat‐generating components placed on their respective holders or stands. 

2.  Ensure all function switches are OFF prior to reworking. 
3.  Ensure all terminal connections are properly secured. 
4.  Air flow can be increased by turning the air level control knob (“4” from 

the panel) clockwise. 

5.  Air flow can be decreased by turning the air level control knob (“4” from 

the panel) counter‐clockwise 

6.  Hot  air  gun  temperature  can  be  increased  by  turning  the  Temperature 

control knob (“5” from the panel) clockwise. 

7.  Hot air gun temperature can be decreased by turning the air level control 

knob (“5” from the panel) counter‐clockwise 

8.  When air level is set at maximum a whirling sound can be heard from the 

hot  air  gun.  This  is  normal  as  the  increased  power  to  the  fan  induced 
more air to flow thru the hot air gun. 

IMPORTANT:

 

Please refer to the 

CONTROL  PANEL GUIDE

 page 

for buttons and display panel directory.

Summary of Contents for int6028

Page 1: ...ou Zhongshan City Guangdong Province P R China http www aoyue com Instruction Manual Thank you for purchasing the Aoyue 6028 Rework Station Please read the manual before using the unit Keep manual in accessible place for future reference SMD Rework Station Sirocco Series Int6028 Int6028 ...

Page 2: ...intenance of the equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents 23 REPLACEMENT AIR NOZZLES Sold Separately ...

Page 3: ...OLUTION Please bring the unit to a certified service station 3 TABLE OF CONTENTS Product Description 4 Package Inclusion 5 Specifications 6 Functions and Features 7 Safety Precautions 8 Assembly and Preparation 9 Control Panel Guide 10 Operating Guidelines 11 18 Initial procedures SMD extraction guide SMD reworking guide Traditional reworking guide Cool down mode Sleep mode Care and Maintenance 19...

Page 4: ...afety and ease of use to match all reworking requirements 21 BASIC TROUBLESHOOTING GUIDE PROBLEM 1 THE UNIT HAS NO POWER 1 Check if the unit is switched ON 2 Check the fuse Replace with the same type if fuse is blown 3 Check the power cord and make sure there are no disconnections 4 Verify that the unit is properly connected to the power source 5 Pick up the hand gun the unit may just be in sleep ...

Page 5: ...he wires together Take note of the color code of the wires Use a heat shrinking tube or electrical tape to protect the solder joints from shorts 6 Reattach the white plastic connector 7 Replace the nozzle and refasten the nuts and bolts in the hand piece Replacing the fan 1 When the fan has been deemed inoperable or damaged it may be replaced by the following steps 2 Follow steps 1 and 2 of replac...

Page 6: ... dropping even though heater LED is always ON Let the unit cool down first if the overheat protection keeps on engaging recalibrate the hot air gun Calibrating the hot air gun In some cases it may be necessary to synchronize the amount of heat delivered by the Hot air gun with an external temperature sensing device This can be achieved by following these few steps Turn the temperature knob 5 from ...

Page 7: ...mode whenever the hand gun is placed in its holder and the temperature is lower than 100 C Sleep mode turns off both the heater and the fan When the system is in sleep mode lifting the hot air gun from its holder will activate the unit When the system is initially turned on the system is already in sleep mode lift up the hot air gun to activate the device In sleep mode both the main unit LED and H...

Page 8: ... initial usage This is normal and should not yield any negative result when reworking Soldering process produces smoke use on well ventilated places Do not alter the unit specifically the internal circuitry in any manner 17 OPERATING GUIDELINES Soldering 1 Follow procedures in A INITIAL PROCEDURES 2 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mec...

Page 9: ...n vertically on top of the target device This will allow hot air to directly heat up the target device and melt the solder Use appropriate nozzle for better extraction 8 Use an air suction pen to safely remove the SMD 9 Let PCB cool down Note Air flow and temperature may vary depending on size of components 9 焊铁头的维护和使用 Aoyue 936 规格 ASSEMBL Y and PREPARATION SP2000 Hot air gun holder aoyue 6028 Hot...

Page 10: ...ger time before reflow occurs 4 Plastic components would need a lower temperature to decrease damage to it Stage 2 Flux activating 1 The entire PCB temperature should be around 150 to 160 C after stage 1 2 To activate flux lower the nozzle of the hot air gun by about 1cm this would increase the effective temp to 180 200 C 3 Continue the spiraling motion this time concentrating more on the devices ...

Page 11: ...ir gun and the target device 8 Begin preheating the target device by moving the hot air gun in a slow spiral motion upon the target device Continue this motion for 1 to 2 minutes Four stages are developed to allow proper reflow of the target device Follow these stages to allow proper convection style reworking 11 Aoyue 936 规格 Aoyue 936 规格 OPERATING GUIDELINES REMINDERS 1 Make sure the equipment is...

Page 12: ...ROCEDURES 3 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mechanisms to secure the PCB is highly recommended Use a preheating station if appropriate Follow these easy steps for convection style extraction of components 13 Aoyue 936 规格 OPERATING GUIDELINES 4 Turn the airflow knob to medium airflow 5 Turn the temperature knob at about 250 C 6 Lift up...

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