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保养 

SPECIFICATION 

OPERATING GUIDELINES

 

A. INITIAL PROCEDURES 

1.  Plug  the  device  to  the  main  power  source  using  the  power  cord 

provided in the package. 

2.  Secure the hot air gun on its holder. 

3.  With   all   terminal   connections   properly   secured,   switch   ON   the 

device (“3” from the control panel). 

4.  The unit is now in sleep mode, with the main unit LED off, heating 

element and airflow off. 

5.  To activate the device lift off the hot air gun from its holder. 

6.  Hot air would then begin streaming out of the hot air gun nozzle. 

7.  Placing  the  hot  air  gun  back  to  its  holder  would  deactivate  the 

heating  element  and  let  the  unit  cool  down  ,  the  heating  element 

LED would not be  lit.

 

IMPORTANT

:

Set the air level first before increasing the 

temperature to avoid the heating element burning out pre‐maturely. 

B. SMD EXTRACTION GUIDE: 

Proper  care  should  be  made  when  extracting  SMT  devices  and 

plastic   components.   Therefore   proper   procedures   should   also   be 

followed.  The  convection  style  extraction  is  especially  well  suited  to 

tend to these highly sensitive devices and the hand held reflow gun is 

made specially for convection style extraction.

 

Stage 1 : Preheating 

1.  The  target  device  should  be  pre­heated  to  minimize  thermal 

shock to the system. 

2.  Follow the steps in “

A. INITIAL PROCEDURES

”. 

3.  Prepare   the   unit   to   be   worked   upon   on   a   stable   elevated 

surface. A working platform with locking mechanisms  to secure 

the  PCB  is  highly  recommended.  Use  a  preheating  station  if 

appropriate.

 

Follow these easy steps for convection style extraction of components:

 

13

 

Aoyue 

936 规格 

OPERATING GUIDELINES 

4. Turn the airflow knob to medium airflow. 

5. Turn the temperature knob at about  250°C. 

6. Lift up the hot air gun and hold it vertically on top of the target 

device, leaving  approximately  2cm  of  space  between the  tip  of 

the hot air gun and the target device. 

7. Begin preheating the target device by moving the hot air gun in 

a slow spiral motion upon the entire  PCB. Continue this motion 

for 1 to 2 minutes.

 

Stage 2 : SMD extraction 

1.  The target device should be pre­heated to around 180°C. 

2.  Lower the hot air gun nozzle a little bit to increase the effective 

temperature to 210 °C 

3.  Continue  the  spiraling  motion  this  time  concentrating  more  on 

the devices targeted. 

4.  The  solder  would  melt  after  around  30  seconds  and  the  SMT 

devices can now be extracted.

 

WARNING: 

Items can be very hot, allow items to cool down before 

handling. Use proper equipment to handle hot objects.

 

Stage 3: Cool down 

1.  The printed circuit board needs to slowly cool down in order to 

minimize thermal shock. 

2.  Gradually elevate the hot air gun to a height of  15cm or half a 

foot  from  the  target  board. Then  remove  the  hot air gun  from 

the target device 

3.  Let PCB cool down naturally.

Summary of Contents for int6028

Page 1: ...ou Zhongshan City Guangdong Province P R China http www aoyue com Instruction Manual Thank you for purchasing the Aoyue 6028 Rework Station Please read the manual before using the unit Keep manual in accessible place for future reference SMD Rework Station Sirocco Series Int6028 Int6028 ...

Page 2: ...intenance of the equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents 23 REPLACEMENT AIR NOZZLES Sold Separately ...

Page 3: ...OLUTION Please bring the unit to a certified service station 3 TABLE OF CONTENTS Product Description 4 Package Inclusion 5 Specifications 6 Functions and Features 7 Safety Precautions 8 Assembly and Preparation 9 Control Panel Guide 10 Operating Guidelines 11 18 Initial procedures SMD extraction guide SMD reworking guide Traditional reworking guide Cool down mode Sleep mode Care and Maintenance 19...

Page 4: ...afety and ease of use to match all reworking requirements 21 BASIC TROUBLESHOOTING GUIDE PROBLEM 1 THE UNIT HAS NO POWER 1 Check if the unit is switched ON 2 Check the fuse Replace with the same type if fuse is blown 3 Check the power cord and make sure there are no disconnections 4 Verify that the unit is properly connected to the power source 5 Pick up the hand gun the unit may just be in sleep ...

Page 5: ...he wires together Take note of the color code of the wires Use a heat shrinking tube or electrical tape to protect the solder joints from shorts 6 Reattach the white plastic connector 7 Replace the nozzle and refasten the nuts and bolts in the hand piece Replacing the fan 1 When the fan has been deemed inoperable or damaged it may be replaced by the following steps 2 Follow steps 1 and 2 of replac...

Page 6: ... dropping even though heater LED is always ON Let the unit cool down first if the overheat protection keeps on engaging recalibrate the hot air gun Calibrating the hot air gun In some cases it may be necessary to synchronize the amount of heat delivered by the Hot air gun with an external temperature sensing device This can be achieved by following these few steps Turn the temperature knob 5 from ...

Page 7: ...mode whenever the hand gun is placed in its holder and the temperature is lower than 100 C Sleep mode turns off both the heater and the fan When the system is in sleep mode lifting the hot air gun from its holder will activate the unit When the system is initially turned on the system is already in sleep mode lift up the hot air gun to activate the device In sleep mode both the main unit LED and H...

Page 8: ... initial usage This is normal and should not yield any negative result when reworking Soldering process produces smoke use on well ventilated places Do not alter the unit specifically the internal circuitry in any manner 17 OPERATING GUIDELINES Soldering 1 Follow procedures in A INITIAL PROCEDURES 2 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mec...

Page 9: ...n vertically on top of the target device This will allow hot air to directly heat up the target device and melt the solder Use appropriate nozzle for better extraction 8 Use an air suction pen to safely remove the SMD 9 Let PCB cool down Note Air flow and temperature may vary depending on size of components 9 焊铁头的维护和使用 Aoyue 936 规格 ASSEMBL Y and PREPARATION SP2000 Hot air gun holder aoyue 6028 Hot...

Page 10: ...ger time before reflow occurs 4 Plastic components would need a lower temperature to decrease damage to it Stage 2 Flux activating 1 The entire PCB temperature should be around 150 to 160 C after stage 1 2 To activate flux lower the nozzle of the hot air gun by about 1cm this would increase the effective temp to 180 200 C 3 Continue the spiraling motion this time concentrating more on the devices ...

Page 11: ...ir gun and the target device 8 Begin preheating the target device by moving the hot air gun in a slow spiral motion upon the target device Continue this motion for 1 to 2 minutes Four stages are developed to allow proper reflow of the target device Follow these stages to allow proper convection style reworking 11 Aoyue 936 规格 Aoyue 936 规格 OPERATING GUIDELINES REMINDERS 1 Make sure the equipment is...

Page 12: ...ROCEDURES 3 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mechanisms to secure the PCB is highly recommended Use a preheating station if appropriate Follow these easy steps for convection style extraction of components 13 Aoyue 936 规格 OPERATING GUIDELINES 4 Turn the airflow knob to medium airflow 5 Turn the temperature knob at about 250 C 6 Lift up...

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