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8

 

CAUTION:

 

Improper usage can cause serious injury to personnel and/or 

damage to equipment and work area. For your own safety, please observe 
the following precautions. 

SAFETY PRECAUTIONS 

 

Check  each  component  after  opening  the  package  to  make  sure 

everything   is   in   good   condition.   If   there   are   any   suspected 

damage, do not use the item and report the issue to your vendor. 

 

Turn  OFF  the  main  power  switch  and  unplug  the  device  from 

power source when moving the device. 

 

Do not strike or subject the main unit (and all its  components) to 

physical shock.  Use carefully to avoid damage to any part. 

 

Handle with care. 

­ Never drop or sharply jolt the unit. 

­ Contains delicate parts that may break if the unit is dropped. 

 

Make  sure  the  equipment  is  always  grounded.  Always  connect 

power to a grounded receptacle. 

 

Temperature may reach as high as 480°C when switched ON. 

­ Do not use the device near flammable gases, paper and other flammable 

materials. 

­ Do not touch heated parts, which can cause severe burns. 

­ Do not touch metallic parts near the tip. 

 

Disconnect the plug from the power source if the unit will not be 

used for a long period. 

­ Turn off power during breaks, if possible. 

 

Use only genuine replacement parts. 

­ Turn off power and let the unit cool down before replacing any part. 

 

The unit may produce a small amount of smoke and unusual odor 

during   initial   usage.   This   is   normal   and   should   not   yield   any 

negative result when reworking. 

 

Soldering process produces smoke — use on well ventilated places. 

 

Do   not   alter  the  unit,   specifically   the  internal   circuitry,   in  any 

manner.

 

17 

OPERATING GUIDELINES

 

Soldering: 

1.  Follow procedures in, “

A. INITIAL PROCEDURES

”. 

2.  Prepare  the  unit  to   be  worked  upon  on  a  stable  elevated 

surface.   A   working   platform   with   locking   mechanisms     to 

secure   the   PCB   is   highly   recommended.   Use   a   preheating 

station if appropriate. 

3.  Apply solder paste to the PCB . 

4.  Pick up the hot air gun. 

5.  Set the temperature control knob to about 250°C. 

6. 

Turn the airflow control knob to a minimum airflow. 

7. 

Wait for the heater LED to start blinking. This signifies that the 

hot air temperature has attained its temperature setting. 

8. 

Place  the  hot  air  gun  vertically  on  top  of  the  target  device. 

This will allow hot air to directly heat up the target device and 

the solder paste. Use appropriate nozzle for better soldering. 

9. 

Solder paste would melt and solder target device and the PCB 

together. 

10.  Let PCB cool down.

 

Note

:

 

Air flow and temperature may vary depending on size of components. 

ATTENTION 

 

Temperature setting presented in these guides are provided 
as reference only. Please refer to device manufactures data 
for the tolerances of the items to be soldered. 

 

Actual temperature settings  for soldering and reworking are 
dependent  on  the  size  of  the  material  to  be  soldered  and 
solder paste reflow temperatures. 

 

Very high reworking temperatures can damage sensitive SMT 
materials.

Summary of Contents for int6028

Page 1: ...ou Zhongshan City Guangdong Province P R China http www aoyue com Instruction Manual Thank you for purchasing the Aoyue 6028 Rework Station Please read the manual before using the unit Keep manual in accessible place for future reference SMD Rework Station Sirocco Series Int6028 Int6028 ...

Page 2: ...intenance of the equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents 23 REPLACEMENT AIR NOZZLES Sold Separately ...

Page 3: ...OLUTION Please bring the unit to a certified service station 3 TABLE OF CONTENTS Product Description 4 Package Inclusion 5 Specifications 6 Functions and Features 7 Safety Precautions 8 Assembly and Preparation 9 Control Panel Guide 10 Operating Guidelines 11 18 Initial procedures SMD extraction guide SMD reworking guide Traditional reworking guide Cool down mode Sleep mode Care and Maintenance 19...

Page 4: ...afety and ease of use to match all reworking requirements 21 BASIC TROUBLESHOOTING GUIDE PROBLEM 1 THE UNIT HAS NO POWER 1 Check if the unit is switched ON 2 Check the fuse Replace with the same type if fuse is blown 3 Check the power cord and make sure there are no disconnections 4 Verify that the unit is properly connected to the power source 5 Pick up the hand gun the unit may just be in sleep ...

Page 5: ...he wires together Take note of the color code of the wires Use a heat shrinking tube or electrical tape to protect the solder joints from shorts 6 Reattach the white plastic connector 7 Replace the nozzle and refasten the nuts and bolts in the hand piece Replacing the fan 1 When the fan has been deemed inoperable or damaged it may be replaced by the following steps 2 Follow steps 1 and 2 of replac...

Page 6: ... dropping even though heater LED is always ON Let the unit cool down first if the overheat protection keeps on engaging recalibrate the hot air gun Calibrating the hot air gun In some cases it may be necessary to synchronize the amount of heat delivered by the Hot air gun with an external temperature sensing device This can be achieved by following these few steps Turn the temperature knob 5 from ...

Page 7: ...mode whenever the hand gun is placed in its holder and the temperature is lower than 100 C Sleep mode turns off both the heater and the fan When the system is in sleep mode lifting the hot air gun from its holder will activate the unit When the system is initially turned on the system is already in sleep mode lift up the hot air gun to activate the device In sleep mode both the main unit LED and H...

Page 8: ... initial usage This is normal and should not yield any negative result when reworking Soldering process produces smoke use on well ventilated places Do not alter the unit specifically the internal circuitry in any manner 17 OPERATING GUIDELINES Soldering 1 Follow procedures in A INITIAL PROCEDURES 2 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mec...

Page 9: ...n vertically on top of the target device This will allow hot air to directly heat up the target device and melt the solder Use appropriate nozzle for better extraction 8 Use an air suction pen to safely remove the SMD 9 Let PCB cool down Note Air flow and temperature may vary depending on size of components 9 焊铁头的维护和使用 Aoyue 936 规格 ASSEMBL Y and PREPARATION SP2000 Hot air gun holder aoyue 6028 Hot...

Page 10: ...ger time before reflow occurs 4 Plastic components would need a lower temperature to decrease damage to it Stage 2 Flux activating 1 The entire PCB temperature should be around 150 to 160 C after stage 1 2 To activate flux lower the nozzle of the hot air gun by about 1cm this would increase the effective temp to 180 200 C 3 Continue the spiraling motion this time concentrating more on the devices ...

Page 11: ...ir gun and the target device 8 Begin preheating the target device by moving the hot air gun in a slow spiral motion upon the target device Continue this motion for 1 to 2 minutes Four stages are developed to allow proper reflow of the target device Follow these stages to allow proper convection style reworking 11 Aoyue 936 规格 Aoyue 936 规格 OPERATING GUIDELINES REMINDERS 1 Make sure the equipment is...

Page 12: ...ROCEDURES 3 Prepare the unit to be worked upon on a stable elevated surface A working platform with locking mechanisms to secure the PCB is highly recommended Use a preheating station if appropriate Follow these easy steps for convection style extraction of components 13 Aoyue 936 规格 OPERATING GUIDELINES 4 Turn the airflow knob to medium airflow 5 Turn the temperature knob at about 250 C 6 Lift up...

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