APE D46-52, Spare Parts Manual

Page 1: ...T DATION E Q 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING COM COM DEEP FOUNDATION SOLUTIONS APE DIESEL HAMMER SPARE PARTS MANUAL Copyright 2022 American Piledriving Equipment Inc All Rights Reserved MODEL D46 52 D50 52 ...

Page 2: ...ication may be reproduced distributed or transmitted in any form of by any means including photocopying recording or other electronic or mechanical methods without prior written permission of the publisher For permission requests write to the publisher addressed Attention American Piledriving Equipment Manual Division at the address below AMERICAN PILEDRIVING EQUIPMENT INC 7032 S 196th Street Kent...

Page 3: ...48 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Table of Contents is included after the Foreword EQUIPMENT OVERVIEW REFERENCE NOTES REFUSAL CRITERIA REPLACEMENT PARTS Description MODEL D46 52 D50 52 Diesel Hammer ...

Page 4: ...r repair parts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warranty expressed or implied and makes no warranty of merchantability of fitness for any particular purpose APE s obligations under this WARRANTY shall not include any transportation charges costs of inst...

Page 5: ...ses regarding your equipment or this manual please consult with your APE dealer for the latest available information Using this Parts manual Refer to the Table of Contents for the page location of applicable sections All weights and measurements are in English and Metric units Please visit www americanpiledriving com for product data sheets and manuals and latest available information FOREWORD DIS...

Page 6: ...HAMMER FEATURES BENEFITS 12 LUBRICATION INSTRUCTIONS 14 WARNING LABELS 15 DIESEL PILE HAMMER D46 52 D50 52 16 PISTON ASSEMBLY 18 CYLINDER LOWER PART ASSEMBLY 20 FUEL INJECTION DEVICE ASSEMBLY 22 VARIABLE DELIVERY FUEL PUMP ASSEMBLY 26 FUEL LINE BREATHER LINE ASSEMBLY 28 LUBE PUMP ASSEMBLY 30 LUBE LINE WITH CONNECTING ASSEMBLY 32 CYLINDER UPPER PART ASSEMBLY 34 SET CONNECTING PART ASSEMBLY 36 TRANS...

Page 7: ...or store flammable liquids on or near the equipment 9 Insure that all lifting equipment including cranes wire rope slings hooks shackles etc are properly sized for the worst caseloads anticipated during operations 10 If there are any questions about the weights specifications and or performance of the unit contact APE before handling and or operating the equipment 11 Check wire rope clips for tigh...

Page 8: ...r hoses when the machine is in operation 24 Power Unit must always be placed on level stable ground 25 Do NOT remove Power Unit heat shields Do NOT attempt to use the Power Unit without heat shields Severe fires may result A properly maintained fire extinguisher suitable for oil fires MUST be kept in the immediate vicinity of equipment operations 26 When moving and or transporting this equipment i...

Page 9: ... chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the equipment Replace any safety message that is damaged or missing If a safety message is attached to a part of the equipment that is replaced install a new safety message on the replacement part Your APE dealer can provide new safety mess...

Page 10: ...tive shoes and eye protection Eye protection includes goggles or a protective face shield Always wear eye protection for cleaning the cooling system Avoid direct spraying of water on electrical connectors connections and components When using air for cleaning allow the equipment to cool to reduce the possibility of fine debris igniting when redeposited on hot surfaces Fluid Penetration Always use ...

Page 11: ...e equipment only at locations that have a ladder or handholds Safety Section Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that is exposed in reinforced hose Outer covering that is ballooning locally Flexible part of the hose that is kinked or crushed Armoring that is embedded in the outer covering Ensure that all of the clamp...

Page 12: ... bolted connection for added strength Increased fuel and lube tank capacity which allows for extended use of hammer Bolt on Trip Stop allows for quick trip removal The Octagon shaped lower cylinder provides additional strength to the housing and dissipates heat more evenly which allows for longer run times The NEW 52 series Octagon style lower cylinder is interchangeable between the older 32 and 4...

Page 13: ...e the lower end Lead Guides bolt directly to the Upper Cylinder for added support Bolt on Pusher Style hydraulic trip allows for quick attachment of hydraulic trip components for land off shore and batter applications Ready for bolt on flare kit applications which enables the hammer to fit multiple size leads Flared Lead Guide makes it easy to load in the leads The relocation of exhaust ports allo...

Page 14: ... C A N P ILEDRIVING E Q U I P M E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lubrication Instructions ...

Page 15: ...DRIVING WWW AMERICANPILEDRIVING com com Warning Labels When operating the hammer do not exceed 10 blows per inch or 120 blows per foot In cases of setting of the pile it is permitted to increase the blow count to 250 blows per foot but for no more than one foot of driving penetration Pile inspectors should consult the APE factory for permission to exceed these limits Failure to do so will void the...

Page 16: ... Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Diesel Pile Hammer D46 52 D50 52 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 17: ...D46 52 1 D46 2 175 09 00 Striking Weight Piston for D50 52 1 D50 3 9135 01 00 Cylinder Lower Part Assembly For D46 52 1 D46 3 9175 01 00 Cylinder Lower Part Assembly for D50 52 1 D50 4 135 00 1 Inner Damping Ring 1 5 135 02 00 Variable Delivery Fuel pump assembly 1 6 135 11 00 Fuel Line Breather Line assembly 1 7 135 07 00 Lube Pump Assembly 1 8 135 12 00 Lube line with connecting Assembly 1 9 913...

Page 18: ...U I P M E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Piston Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 19: ...G com com Piston Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 1 135 08 00 Impact Block Assembly 1 2 135 08 00 1 Impact Block 1 3 135 08 00 2A Piston Ring 5 4 135 09 00 Striking Weight Piston Complete for D46 1 D46 4 175 09 00 Striking Weight Piston Complete for D50 1 D50 5 135 09 00 1 Striking Weight Piston for D46 1 D46 5 175 09 00 1 Striking Weight Piston D50 1 D50 6 135 08 00 2A Piston R...

Page 20: ... E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Lower Part Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 21: ... Lower Part 1 D46 1 9175 01 01 Cylinder Lower Part 1 D50 2 135 01 01 1 Cylinder Sleeve 1 2 135 01 01 2 Cylinder Sleeve 1 3 135 01 01 3 Threaded Insert M24 24 4 135 06 00 4 Dowel Pin 40 x 75 8 D46 4 175 06 00 4 Dowel Pin 8 D50 5 135 01 02 01 Cylinder End Ring 2 Piece Assembly 1 D46 5 175 01 02 01 Cylinder End Ring 2 piece Assembly 1 D50 6 135 01 02 1 Ring 2 piece 1 7 135 01 02 2 Reducer 2 8 135 01 ...

Page 22: ...2 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Injection Device Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 23: ... Delivery Fuel Pump 2 1 135 02 00 Variable Delivery Fuel Pump assembly 2 2 135 02 07 Injection Valve Assembly 2 135 02 07 1 Injection Valve Body 2 3 135 02 07 3 Locking Plate 2 4 135 02 07 2A Disk Spring 2 5 135 02 07 3 Locking Plate 2 135 02 07 4 Valve Piston 2 135 02 07 5 Pressure Spring 2 135 02 07 7 Adjusting Washer 4 6 135 02 00 27 Dowel Pin 21 x 28 4 7 135 02 00 28 Sealing 2 8 135 02 00 26 T...

Page 24: ...on Device Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 02 00 Variable Delivery Fuel Pump 1 1 135 02 05 Pump Body Complete 1 2 GB T879 1986 Dowel Pin 5 x 40 1 3 GB T879 1986 Dowel Pin 6 x 28 1 4 135 02 00 25 Dowel Pin 28 x 80 4 5 131 02 00 24 Holder Ring 1 6 135 02 00 19 Rounding Sealing Ring 35 x 2 5 1 7 132 02 03 Pump Element Complete 1 A M E R I C A N P I L E DRIVING E Q U I P M E N T...

Page 25: ...15 135 02 01 Switch Shaft 1 16 135 02 00 11 Pressure Spring 5 5 x 20 x 1 2 1 17 135 02 00 10 Screen Pin 1 18 135 02 02 Pump Cover Assembly 1 19 135 02 04 Rope Disc Assembly 1 20 135 02 00 15 Spring 1 21 135 02 00 14 Cam 1 22 135 02 00 13 Cam 1 23 135 02 11 Regulating Rope 2 24 135 02 00 18 Swivel Spring 1 25 GB T879 1986 Dowel Pin 6 x 40 1 26 135 02 06 Check non return valve assembly 1 27 135 02 0...

Page 26: ...opyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Variable Delivery Fuel Pump Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 27: ... 02 06 5 Ring Type Nipple 1 12 135 02 10 Stop Valve Assembly 1 13 135 02 10 7 Valve Screw 1 14 GB T308 1986 Ball φ 8 731mm 1 15 135 02 10 5 Pressure spring 1 16 135 02 10 4 Threaded Plug 1 17 135 02 10 1 Valve 1 18 135 02 10 6 Round Sealing Ring 8 x 3 1 19 135 02 10 2 Pressure Spring 1 20 GB T893 1986 Cir clip 20 x 1 1 21 135 02 10 3 Round Sealing Ring 12 x 3 1 22 135 02 09 Suction Valve Assembly ...

Page 28: ... N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 29: ... 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 131 11 00 Fuel Line Breather Line Assembly 1 1 135 11 00 5 Hose 0 48m long 1 2 135 11 00 4 Hose 0 8m long 1 3 No 0 Hose clip 8 4 135 11 00 3 Hose 1 35m long 1 5 135 11 01A Y Hose Piece 2 6 135 11 02 Hose 0 275m long 2 ...

Page 30: ...erican Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Pump Assembly NOTE Only Active if Drill application is installed A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 31: ...12 x 15 5 3x2 11 135 07 03 2 Hollow Screw A6 3x1 135 07 04 Plug Screw Assembly 1 set 12 135 07 04 1 Plug Screw 1x1 13 135 07 03 7 Round Sealing Ring 8 x 2 1x1 14 135 07 00 3 Adapter Tube to Thread 1 15 135 02 00 29 Sealing Ring A20 x 24 1 16 135 02 00 31 Protecting Cap 1 17 135 07 01 Cylinder Assembly 1 18 135 02 00 12 Round Sealing Ring 22 x 2 1 19 135 07 01 4 Round Sealing Ring 26 x 3 1 20 135 0...

Page 32: ...Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Line with Connecting Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 33: ... Lube Line with Connecting Assembly 1 1 135 12 01 Hose 1 6m long 1 2 No 0 Hose Clip 5 8 1 1 3 JB982 Sealing Ring A12 x 15 5 8 4 135 07 03 1 Ring Type Nipple 4 6 135 07 03 2 Hollow Screw A6 4 7 135 12 00 6 Hose 1 35m Long 2 8 No 000 Hose Clip 7 16 5 8 12 9 135 12 00 7 T Piece 2 10 135 12 00 4 Hose 0 56m Long 1 13 135 12 00 5 Hose 0 28m Long 2 15 135 12 00 3 Hose 4 05m Long 1 17 135 12 00 1 Hose Cli...

Page 34: ... E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Cylinder Upper Part Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 35: ...TY REMARKS 9135 03 00 Cylinder Upper Part Assembly 1 1 135 03 02 Filter Elbow 3 135 03 02 1 Screwed Joint 3 135 03 02 2 Filter Element 3 2 135 03 05 Plug Screw Diesel 1 3 135 03 04 Plug Screw Oil 1 4 135 03 00 3 Dowel Pin 13 x 60 2 5 135 03 00 1 Ratchet 2 6 135 01 02 02A Grease Nipple M10 x 1 2 7 131 3 1 3 Extend Cylinder 1 7 133 18 00 Extended Cylinder 1 8 GB T5782 1986 Screw M24 x 110 8 9 GB T61...

Page 36: ... E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Set Connecting Part Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 37: ... Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 132 06 00 Set Connecting Parts Assembly 1 1 135 06 00 2 Reduced Screw M24 12 2 135 06 00 1 Stud Bolt M16 6 3 135 06 00 5 Locking Nut M16 6 4 135 06 00 6 Locking Screw M16 x 45 8 5 135 06 00 1 Stud Bolt M16 2 6 135 06 00 5 Locking Nut M16 2 For Guide Clamp with lower cylinder part 135 06 00 4 Dowel Pin 40 x 75 8 135 06 00 2 Reduced Screw M24 12 F...

Page 38: ... E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Transport Protection Assembly A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 39: ...tion Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 131 10 00 Transport Protection Assembly 1 1 131 10 01 01A Securing Clamp 1 2 135 06 00 4 Dowel Pin 40 x 75 1 3 135 06 00 2 Reduced Screw M24 1 4 157 00 8 Exhaust Assembly 2 5 132 10 00 1 Locking Screw M42 x 3 1 135 10 02 Cylinder Slot Cover Assembly 1 6 135 10 02 01 Cylinder Slot Cover 1 7 135 10 02 02 Tommy Screw 1 8 135 10 02 2 Star Handle...

Page 40: ...WW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Trip Gear Complete NO APE PART NUMBER DESCRIPTION QTY REMARKS 135 05 00 Trip Gear Assembly 1 1 135 05 00 6 Guide Body Assembly 1 2 135 05 00 11 Sleeve 2 3 135 05 00 15 Dowel Pin 25 x 140 2 4 135 01 02 02A Grease Nipple M10 x 1 2 A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 41: ... 05 00 8 Plate 1 16 135 05 00 14 Locking Screw M10 x 30 3 17 135 05 00 5 Cover 1 18 135 05 00 14 Locking Screw M10 x 30 3 19 135 05 00 12 Carrier 1 20 135 05 00 4 Shaft 1 21 GB T879 1986 Dowel Pin 16 x 70 1 22 135 05 00 7 Torsion Spring 1 23 135 05 02 Lever 1 24 135 05 00 14 Locking Screw M10 x 30 3 25 GB T879 1986 Dowel Pin 10 x 32 1 26 135 05 04A Rope Pulley Complete 1 135 05 04A 2 Rope Pulley 1...

Page 42: ... P M E N T ION MODEL D46 52 D50 52 Copyright 2022 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Tools and Accessories A M E R I C A N P I L E DRIVING E Q U I P M E N T I N C ...

Page 43: ...25 1988 Ring Screw M48 1 GB T8918 1996 Cable wire 3M 2 GB T5976 1986 Cable Clamp 10 18 GB T879 1986 Dowel Pin 13 x 80 2 19 GB T879 1986 Dowel Pin 8 x 80 2 20 GB T879 1986 Dowel Pin 3 x 16 1 21 GB T4388 1995 Double Ended Open Spanner 30x32 1 22 GB T4388 1995 Double Ended Open Spanner 19x22 1 23 GB T4388 1995 Double Ended Open Spanner 22x24 1 24 GB T4388 1995 Single Ended Open Spanner 36 1 25 GB T43...

Page 44: ...pper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product When installing any APE equipment or parts apply lubricant and use APE standard Anti Seize torque specs See Tightening Torque Spec below Failure to follow tightening torque spec can result in under over tightening fasteners lea...

Page 45: ...urrent and valid per the information available at the time of publication Please check the updated revision date at the bottom of each page American Piledriving Equipment Inc APE reserves the right to implement changes without prior notice Please visit www americanpiledriving com for the most recent version of this publication AMERICAN PILEDRIVING EQUIPMENT INC 7032 S 196th Street Kent Washington ...