1309 Series Crimp Tool
Instructions for Operation & Maintenance
NOTE: Use of non– Anderson Power Products (APP) crimp tools can affect UL & CSA approval. See website
for comprehensive application tooling data and the most current versions of documents, including this one.
Operating Procedure
1.
Strip cable according to manufacturer’s specifications.
2.
Select the appropriate cavity for the contact being crimped per below chart.
3.
Place contact on lower die with the contact wings or crimp barrel crease facing towards the
upper die (See Figure 1). Press the contact fully back into the locator until the wire stops or the
crimp barrel end is slightly inside the locator (See Figure 2).
4.
Close tool carefully until jaws grip the contact.
5.
Insert the properly stripped wire into the contact.
6.
Holding the wire in place, close the tool past the ratchet release position and allow the jaws
to open. (A ratchet release lever is provided to allow removal of an incorrectly placed or
oversized contact).
7.
Remove and inspect the crimp. There should not be any noticeable distortion in the angle of the
contact blade (See Figure 3).
8.
Test by holding contact and pulling firmly on cable.
Figure 1
Figure 2
Figure 3
Upper die
Locator
Lower die
w w w . a n d e r s o n p o w e r . c o m
* No locator
** Anderson Power Products’ (APP) crimp recommendations are only recommendations and are based on the
specific wire used by APP in APP specific testing. Wire will vary by type, material, class, and manufacturer’s
rating & specifications. APP crimp recommendations are intended to be used as a guide towards achieving UL
& CSA compliant crimps that enable the best performance of our connector systems. It is incumbent upon those
assembling / manufacturing with APP connectors to perform pull-out strength, mV drop, and other testing as
needed to ensure that crimps meet the customer specific requirements.
*** Should only be used with 2003G2-LPBK contacts.
Tooling
Wire Size
Pullout Values (lbs)**
Part Number Contacts
AWG(mm²)
(per UL standard 486A)
Tool Cavities
1309G1 *
1202G1
#14-16 (2.5-1.5)
50-30
A
1203G1
#14-16 (2.5-1.5)
50-30
A
1309G2
1331
#12-16 (4.0-1.5)
70-30
30
1332
#16-20 (1.5-0.5)
30-13
15
262G1-LPBK #16-20 (1.5-0.5)
30-13
15
200G2L-LPBK #16-20 (1.5-0.5)
30-13
15
269G2-LPBK #16-20 (1.5-0.5)
30-13
15
1309G3
261G1-LPBK #12-14-16 (4.0-2.5-1.5) 70-50-30
A
261G2-LPBK #14-16 (2.5-1.5)
50-30
A
261G2-LPBK #10-14 (6.0-2.5)
80-70
B
269G1-LPBK #12-16 (4.0-1.5)
70-30
A
269G3-LPBK #10-14 (6.0-2.5)
80-50
A
1309G4*
1307
#6 (16.0)
100
Large
5900
#6 (16.0)
100
Large
5914
#10-12 (6.0-4.0)
80-70
Small
5915
#10-12 (6.0-4.0)
80-70
Large
5952
#8 (10.0)
90
Large
903G1
#6 (16.0)
100
Large
904G1
#10-12 (6.0-4.0)
80-70
Large
1339G2
#6 (16)
100
Large
1339G3
#10-12 (6-4)
80-70
Large
1339G5
#8 (10)
90
Large
1309G5 / G6
200G1L-LPBK 6mm, #10-14
80, 80-50
B
201G1H-LPBK 6mm, #10-14
80, 80-50
B
1309G6
1830G1-LPBK 6mm, #10-14
80, 80-50
B
1309G9
2003G1-LPBK #12 (4.0)
70
Large
2003G1-LPBK #14, 16, 18 (2.5 - 1.5)
50, 30, 20
Small
1309G10***
2003G2-LPBK #12 (4.0)
70
Front
2003G2-LPBK #10 (60)
80
Rear
Nose up
Wire stop
OK
Nose down
End of locator
To far out from
locator
*
Open Barrel Contact
Correct Not Correct
Closed Barrel Contact
Correct Not Correct
End of locator
To far out
from locator
