Figure 1
Figure 2
Figure 3
www.andersonpower.com
SPEC Pak
™
High Power Panel Mount Receptacle
Assembly Instructions For 2, 3 & 6 Position
Step 1 Cable and Wire Preparation
• Jacketed cable: Strip outer jacket. Strip insulation from discrete wires (See Table 1 & Figure 1)
• Discrete wires: Strip insulation from discrete wires (See Table 1 & Figure 1)
Caution:
Do not damage copper conductors when stripping wires
Table 1
Step 2 Contact Termination-Power Contacts
• Insert wire into crimp barrel to the full depth
• Visually verify that all strands are inserted into the barrel
• Follow the appropriate crimp instructions which are included with the crimp tools and/
or at
www.andersonpower.com.
Caution:
Keep all Powerpole
®
contacts parallel to each other while crimping
Caution:
Improper crimping my produce high resistance or contact distortion
Step 3 Block Powerpole
®
housing together
• Orient Powerpole
®
housings with hoods up (See Figure 2)
• Block Powerpole
®
housings by interlocking dove tails to create individual rows (See Figure 3)
• If more than one row is required, block rows together by interlocking dove tails
Panel Mount Powerpole
®
Panel Gasket #8 x 5/8 Screw
Hood Down
Hood Up
You will need:
- Wire Stripping Tool - APP Crimp Tool, See Section 2 - Phillips Head Screw Driver - 8 Screws, Size #10 or M5
SPEC Pak
™
High Power Shell Kit:
Tool PN
Tool Type
Contact Series
Contact
1309G4
Hand
PP75
5900, 5952 or 5915
1368
Die-less Hydraulic PP120
1319, 1319G4, 1319G6, 1323G1, 1323G2
1368
Die-less Hydraulic PP180
1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384
PM1000G1
Hand
Auxiliary
PM16P12S30, PM16P1416S30, PM16P1620S30,
(PowerMod
®
)
PM16P2024S30, PM16S12S32, PM16S1416S32,
PM16S1620S32 or PM16S2024S32
Correct
Incorrect
For additional tools see data sheet or
www.andersonpower.com.
Powerpole
®
Contacts
Outer Jacket – 4” [102 mm]
Contact
Series
PP75
9/16” (14.5 mm)
PP120 15/16” (24.0 mm)
PP180 1-1/8” (28.6 mm)
“X”
PowerMod
®
Signal Contacts
Outer Jacket – 1.7” [44 mm]
Wire Insulation
Wire Insulation
Contact OD < Barrel ID
OD < Barrel ID
Pins
0.18” (4.5 mm)
0.24” (6.0 mm)
Sockets 0.21” (5.5 mm)
0.28” (7.0mm)
