Applied Membranes W-G2162EM, Manual For Operation & Maintenance

Page 1: ...hemicals Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 FAX 760 727 4427 Internet www appliedmembranes com E mail sales appliedmembranes com Document ID OMC21 24EM Revision 06 26 2013 Manual for Operation Maintenance Of Carbon Filter with Metered Valve for Models W G2162EM W G2472EM ...

Page 2: ... SET indicator is displayed and the hour flashes Press or until the correct hour is displayed Press NEXT the minutes will flash Press or until the correct minute is displayed Press NEXT to return to the display screen Button Operation and Function Scrolls to the Next Display Press once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel ...

Page 3: ...mended Programming Overview 12 Configuration Settings Pre Programmed to Factory Defaults 13 Regeneration Cycle Time Settings Pre Programmed to Factory Defaults 14 Installer Displays and Settings for Control Valve Options 15 Diagnostics 17 Control Valve Drawings and Components 18 CV1 5 Overview Drawings 18 CV1 5 Drive Cap Assembly Downflow Piston Regenerate Piston Spacer Stack Assembly 19 CV1 5 Inj...

Page 4: ...is unit to a properly grounded connection in accordance with the National Electrical Code DO NOT under any circumstances remove the ground wire or ground prong from any power plug Do not use extension cords or an adapter without proper consideration SERVICE WARNING To prevent electrical shock disconnect power to the system prior to servicing WARNING Do not make any alteration or modification in th...

Page 5: ... top of the media tank with the riser tube still inside Make sure the riser tube is covered with tape to keep media out 5 Scoop the media into the funnel slowly letting it fall down inside the media tank around the riser tube Fill the tank with the media provided pouring the media in the following order 1st w ill end up on the bottom of the tank last will end up at the top of the tank etc Note The...

Page 6: ...nstall connecting piping between raw water source and input pipe on control valve 2 Install drain line from control valve to a free flowing drain A 1 25 Male NPT 1 5 Female NPT SS drain flow control is installed on the valve Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 152 4mm between the drain line flow control itting and the s...

Page 7: ...in relief and replace the cover and fastening screw Ensure meter cable is connected to the meter assembly See Meter Service Instructions in the Control Valve Service Instructions section of this manual for detailed meter disassembly and reassembly instructions 5 Install piping between meter output and point of use Operating Do s and Don ts DO Monitor system and keep a log Maintain proper water pre...

Page 8: ...y inlet valve Press the REGEN button again to advance to the rinse position and allow the water to run to drain for 2 3 minutes or until the drain runs clear 9 Press the REGEN button to advance to the service position 10 Review the control valve operations section of this manual and ensure settings are properly programmed before placing the carbon filter in service System Monitoring and Record Kee...

Page 9: ...l Valve Control Valve Specifications Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar Minimum Maximum Operating Temperatures 40 F 4 C to 110 F 43 C No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall ...

Page 10: ...isplayed and the hour flashes Press or until the correct hour is displayed Press NEXT the minutes will flash Press or until the correct minute is displayed Press NEXT to return to the display screen Button Operation and Function Scrolls to the Next Display Press once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel the regeneration Pr...

Page 11: ...ol valve is designed as the primary control center to direct and regulate all cycles of a downflow regeneration filter The control valve included with this system is equipped with a meter and can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The injector regulates the flow of brine or other regenerants Th...

Page 12: ...d Setting Valve Size Step 2CS 1 5 Regeneration Type Step 3CS Volume no in display Regeneration Timing Step 4CS DELY Delay Twin Alternating Configuration Step 5CS oFF Pressure Differential Option Step 6CS oFF Gallon Capacity Step 2Id Enter the desired number of gallons between backwash Days Override Option Step 3Id 12 Regeneration Time Step 4Id 5Id Time of day to backwash time of projected non use ...

Page 13: ...s purchased separately or Separate Source during regeneration choose the appropriate option in this step Detailed instructions follow Press NEXT to go to Step 6CS Press REGEN to return to previous step If ALT is accidentally selected in step 5CS an additional screen for Rinse Fill delay will be displayed If this is selected press REGEN to return to the previous step and set to OFF Step 6CS Press o...

Page 14: ...inted circuit board Following is an explanation of the options oFF Feature not used on0 If the dP switch is closed for an accumulative time of 2 minutes an immediate regeneration will be signaled to the unit dELy If the dP switch is closed a regeneration will occur at the scheduled delayed regeneration time of day HoLd If the dP switch is closed a regeneration will be prevented from occurring whil...

Page 15: ...ess NEXT to go to step 5I Press REGEN to return to previous step Step 5I Press or to adjust the regeneration minutes Press NEXT to exit Installer Display Settings Press REGEN to return to previous step Regeneration Settings 1 99 Days Time Clock Option This menu will appear when the below is selected in step 3CS Step 1Id From normal mode press NEXT buttons simultaneously for 5 seconds and release S...

Page 16: ...4 d4 Wednesday day 5 d5 Thursday day 6 d Friday day 7 d7 Saturday Scroll through the days 1 to 7 using NEXT Use or to turn regeneration on or off for each individual day When indicator is displayed next to Regen regeneration is ON for that day When there is no indicator regeneration is OFF for that day After completing the 7th day press NEXT to go to the next step Press REGEN to go to previous dis...

Page 17: ... 5 seconds and release Step 2D Display shows the number of days since a regeneration last occurred Press NEXT to go to next step Press REGEN to exit Diagnostics Step 3D Display shows the volume of water treated in gallons since the last regeneration Press NEXT to go to next step Press REGEN to return to previous step Step 4D Display shows the days in service since start up Press NEXT to go to next...

Page 18: ...Installation and Service Manual Metered Carbon Filter Page 18 Copyright 2012 Applied Membranes Inc All Rights Reserved Control Valve Drawings and Components CV1 5 Overview Drawings ...

Page 19: ... No Description Qty Per Valve 1 V3004 Drive Cap Assembly 1 2 V3135 O Ring 228 1 3 V3407 Piston Downflow Assembly 1 4 V3174 Regenerant Piston Not used in Backwash Valve 5 V3423 Backplate Dowel 1 6 V3430 Spacer Stack Assembly 1 7 Back Plate Back Plate 1 8 V3419 O Ring 347 1 9 V3641 O Ring 225 1 10 V3950 01 CV1 5 NPT Valve Body w V3468 1 not shown V3468 Test Port Plug NPT 2 11 D1300 Top Baffle Diffus...

Page 20: ...52 O Ring 135 1 8 V3010 15Z Injector Plug 1 9 V3498 Refill Flow Control 1 10 V3428 Refill Retainer Assembly 0 5 GPM 1 11 V3163 O Ring 019 1 12 H4612 Regenerant Elbow with Flow Control 1 13 JCPG 8PBLK Compression Nut Black 1 14 JCP P 8 Polytube 1 15 V3182 Refill Flow Control 0 5 GPM 1 16 H4615 Retaining Clip 1 17 V3724 Washer Flat Stainless Steel 4 18 V3642 Bolt BHCS Stainless Steel 20 1 4 19 V3195...

Page 21: ... Controls Dwg No Item No Description Qty Per Valve W G2162ET W G2472ET 1 V3081 DLFC Retainer Assembly 1 1 2 V3645 DLFC Flange Outlet FNPT 1 1 3 V3646 DLFC Flange Inlet MNPT 1 1 4 V3652 Bolt Hex S S HCS 5 16 18x3 4 4 4 5 V3441 O Ring 226 1 1 6 V3190 250 DLFC Washer Center 25 GPM 1 1 7 V3162 100 DLFC Washer Side 10 GPM 0 1 V3190 250 V3162 100 ...

Page 22: ...cial meter turbine assembly 1 3 V3105 O Ring 215 1 4 V3501 Turbine clip 1 5 V3632 Meter retaining clip 1 6 V3401 04 CV1 5 Meter housing NPT 1 Not Shown V3437 CV1 5 flow straightener 1 Complete Meter Assembly V3040 Includes 28 Cable This water meter should nto be used as the primary monitoring device for critical or health effect applications Operating pressures 20 psi minimum 125 psi maximum Opera...

Page 23: ...Installation and Service Manual Metered Carbon Filter Page 23 Copyright 2012 Applied Membranes Inc All Rights Reserved CV1 5 Flow Diagram Service CV1 5 Flow Diagram Backwash ...

Page 24: ...Reserved CV1 5 Flow Diagram Rinse Service Spanner Wrench Model No V3193 02 Sold Separately Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve Figure 1 ...

Page 25: ...the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To ...

Page 26: ...ring Main Piston Disassembly and Inspection Attached to the drive cap assembly is the main downflow piston To remove fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean the piston in dilute sodium bisulfite or vinegar or replace it The main piston is Teflon coated If the teflon coating is abraded replace the main pisto...

Page 27: ... retainer If necessary replace the o rings A silicone lubricant may be used but do not use Vaseline oils or other unacceptable lubricants on o rings Reassembly Insert the flow control into its seat confirming correct flow control orientation Reseat the flow control retainer and reassemble the fitting see diagram in the exploded view section Do not use Vaseline oils or other unacceptable lubricants...

Page 28: ... Move the filter to an area where access is available to all sides 9 Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank 10 When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank 11 To remove carbon from the mineral tank choose one of the recommended methods bel...

Page 29: ...r not plugged into outlet or power cord end not connected to PC board connection Plug Power Adapter into outlet or connect power cord end to PC Board connection Improper Power Supply Verify power voltage is being delivered to the PC Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board does not display correct time of day Power Adapter plugged into electr...

Page 30: ...ssembly Replace seal sack assembly Piston assembly failure Replace piston assembly Drive cap assembly not tightened in properly Re tighten the drive cap assembly Err 1001 Error Message Control unable to sense motor movement Motor not inserted full to engage pinion motor wires broken or disconnected Disconnect power make sure motor is fully engaged check for broken wires make sure two pin connector...

Page 31: ...lug power source jack black wire and plug back in to reset the valve Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor Replace piston and stack assemblies Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Drive bracket not snapped in properly and out enough that red...

Page 32: ...or damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE W...