Applied Motion Products BLuAC5-Q, Hardware Manual

Page 1: ...BLuAC5 S BLuAC5 SE BLuAC5 Q BLuAC5 QE 920 0049 Rev C 12 8 2014 ...

Page 2: ...C Power Input 14 24 Volt Controller Input Keep Alive 14 Connecting Single Phase AC input 90 260VAC 15 Connecting 3 Phase AC input 90 260VAC 15 Connecting the Motor 16 Recommended Ferrite Core Instructions 17 Fuses External and Internal 17 Line Filters 17 Connecting the Encoder Hall Sensors 18 Encoder Pinout 18 Connecting a Single Ended Encoder 19 Connecting Single Ended Hall Sensors 19 IN OUT 1 Co...

Page 3: ... to a singled ended input 29 Programmable Outputs 30 Encoder Outputs 31 IN OUT2 Connector SE and QE only 32 Single Ended Inputs 32 Differential Inputs 32 Connecting to the Analog Input on the IN OUT 2 Connector 33 Programmable Outputs on the IN OUT 2 Connector 34 Recommended AMP Motors 36 Alpha A Series 36 M Series 36 N Series 36 J Series 36 Other Supplier s Motors 37 Setting Drive Current Limits ...

Page 4: ...upport applied motion com Features Digital servo motor driver in complete fully featured package Operates directly from a 90 to 260Volt AC input Operates in torque velocity or position mode Accepts analog signals digital signals and RS 232 485 serial commands Motor current to 15 amps peak 5 amps continuous Seven optically isolated digital inputs 15 inputs with expanded I O board Three optically is...

Page 5: ... Y1 BRAKE Y2 INPOSN Y3 ALARM OUT1 OUT2 OUT3 OUT4 ENCODER OUT Optical Isolation Optical Isolation Optical Isolation Optical Isolation SE QE ONLY Internal Logic Supply AC Input Power Converter 100 260 VAC DC Bus LED Internal Regen Clamp External Regen Resistor External Brake Resistor Input 24 VDC Regen LED Seven Segment Status Display Rx Status LED Tx Status LED SE QE ONLY IGBT PWM Power Amplifier R...

Page 6: ...tion programming cable included If you ve never used a BLU servo before you ll need to get familiar with the drive and the set up software before you try to deploy the system in your application We strongly recom mend the following 1 Install the Quick Tuner software from the CD 2 Launch the software by clicking Start Programs Applied Motion Products Quick Tuner 3 Connect the drive to your PC using...

Page 7: ...a b l e d w h e n f l a s h i n g D r i v e D i s a b l e d S i M o d e I N T r o t a t i n g s e g m e n t i n d i c a t e s Q p r o g r a m r u n n i n g IN O U T 2 IN O U T 1 IN OUT 1 Connector DB25F digital inputs digital outputs analog inputs encoder output HD 15 connector motor feedback screw terminal plugable connector motor plugable screw terminal connector RS 485 port comm status LEDs Rx ...

Page 8: ... or there is no regeneration shunt resistor Over Temperature The Drive PCB temperature has exceeded 75 C This will cause the drive to fault and cannot be cleared until the temperature drops below the CW Limit The Clockwise limit has been triggered This will depend on the CCW CW Input settings Use DL command to enable usage CCW Limit The Counter Clockwise limit has been triggered This will depend o...

Page 9: ...sed for Analog commanded Torque operation Step Direction Mode The drive is in Step and Direction Control Mode This is the mode used for Encoder Following or Positioning using Step and Direction input Si Positioning You should not see this code on a S or Q drive Drive Disabled The drive output is disabled Q Program Running An outside segment will be rotating around the display The rotate rate is ab...

Page 10: ...ack on your drive Secure the adapter to the PC with the screws on the sides Never connect a BLU servo drive to a telephone circuit It uses the same connectors and cords as telephones and modems but the voltages are not compatible If your PC does not have a serial port you should purchase a USB Serial Converter We have had good results with the Port Authority USB Serial DB9 Adapter from CablesToGo ...

Page 11: ...id communications collisions 4 wire interfaces can go beyond the simple point to point and do multi node networks if the slave nodes are capable of tri stating their transmitters as required in the 2 wire networks Some RS 485 devices are setup to do this and can be used in a 4 wire configuration On the AMP Servo drives the RS 485 can be implemented with either 2 wire or 4 wire In both cases commun...

Page 12: ...the host computer so that a unique address can be assigned to each drive Proceed as follows Also see figure 1 below 1 Connect the drive TX to the PC s RX terminal 2 Connect the drive TX to PC RX 3 Connect RX to TX 4 Connect RX to TX 5 Connect GND to GND Getting and Connecting a RS485 4 wire adaptor to your PC Model 117701 from Jameco Electronics 800 831 4242 works well This adaptor is for a 25 pin...

Page 13: ...s ENTER If the drive has power and is properly wired it will respond with RV x Where x is the firmware version of your drive If the drive responds you re home free the RS485 network is functioning Next you must choose an address for this drive Any of the low ASCII characters many of which appear above the number keys on a PC keyboard is acceptable 0 1 2 3 4 5 6 7 8 9 To find out what address is in...

Page 14: ...e Recommended Motors later in this manual When available three phase input is recommended for it s lower ripple on the DC bus voltage This saves wear and tear on the DC bus capacitors and spreads out the current on the AC input rectifiers WARNING Exceeding the DC Bus voltage of 367VDC may cause the internal regenera tion circuitry to activate This may result in a drive fault or some cases can resu...

Page 15: ...Connect Earth Green to G Hot Black to L1 Neutral White to L2 N Connect Earth Green to G Phase 1 Black to L1 Phase 2 White to L2 Phase 3 Red to L3 DC Bus Motor C B A 320V pk User Out 24VDC GND CLAMP RES E X T B U S B R A K I N G L 1 L 2 N L 3 AC POWER G F r o n t V i e w X C O M M O N X 5 X 2 D I R X 2 D I R X 1 S T E P P W M X 1 S T E P P W M G N D G N D A A B B Z Z 5 V O U T Y C O M M O N Y 3 A L...

Page 16: ...ws A red wire B white wire C black wire Connect the green wire and the bare drain wire to the chassis ground screw Connect the large motor connector to one end of the BLUENC cable The other end of the BLUENC plugs into the BLU servo For J Series motors use 3004 301 3M and 3004 307 3M cables one of each Non Applied Motion motor Connect the motor leads to the screw terminal connector as follows A mo...

Page 17: ...ditions The Leviton modules are required for CE compliance Corcom 10VR1 filters may be considered for non CE compliant applications Surge Protector with Line Filter For 120VAC Leviton 51010 WM For 220VAC Leviton 51240 WM Recommended Ferrite Core Instructions At the drive end of the leads you must twist the power wires and wrap those wires through ferrite cores 4 foot cables require one ferrite wit...

Page 18: ...ng the Encoder and Hall sensors use high quality shielded cables Connect cable shield to HD 15 connector housing The BLuAC5 servo drive is designed for Differential inputs on both the encoder signals and hall sensors It is highly recommended that encoders with Differential Line Drivers be used to provide maximum noise immunity Using the BLUENC cable with AMP servo motors pro vides the best opportu...

Page 19: ...s may cause loss of encoder data Typically single ended encoders source impedance is high and cannot drive a terminated transmission line Because of this single ended signals may be more susceptible to Ground and induced noise NOTE Not recommend in High Noise environ Single Ended Encoder encoder A 3 GND 1 5VDC 4 encoder B 5 index 2 Encoder Connector 8 GND 5 Z 3 B 1 A 7 5V 4 B 6 Z 2 A NC NC NC 3 3k...

Page 20: ...Quick Tuner this input can be overridden by the software X4 Alarm Reset Close this signal momentarily to reset a drive fault alarm X5 general purpose programmable input X6 CCWLIM X7 CWLIM can be used to inhibit motion in a given direction forcing the motor and load to travel within mechanical limits Analog In 10V analog torque velocity or position command signal Can also be configured for 10V 5V o...

Page 21: ...High Speed Digital Inputs The BLUAC5 drives include two high speed inputs called STEP and DIR They accept 5 volt single ended or differential signals up to 2 MHz Normally these inputs connect to an exter nal controller that provides step direction or step cw and step ccw command signals You can also connect a master encoder to the high speed inputs for following applications inside IN OUT 1 DB 25 ...

Page 22: ... signal levels as high as 24 volts to the STEP and DIR inputs if you add external dropping resistors as shown below For 12 volt logic add 820 ohm 1 4 watt resistors For 24 volt logic use 2200 ohm 1 4 watt resistors WARNING The maximum voltage that can be applied directly to a high speed input terminal is 5 volts Never apply high voltage AC to an input terminal Connecting to Indexer with Differenti...

Page 23: ...logic BLU Servo Drive 12 24V X2 OUT X2 X1 OUT X1 PLC with Sinking Outputs R R Using Mechanical Switches at 24 Volts BLU Servo Drive 24V OUT X2 X2 X1 X1 2200 2200 24V GND Connecting to PLC with Sourcing PNP Outputs Most PLC s use 24 volt logic BLUAC Servo Drive 12 24V GND X2 OUT1 X2 X1 OUT2 X1 PLC with Sourcing Outputs R R ...

Page 24: ...ct from Applied Motion What is COM Common is an electronics term for an electrical connection to a common voltage Some times common means the same thing as ground but not always In the case of the BLU Servo if you are using sourcing PNP input signals then you will want to connect COM to ground power supply If you are using sinking NPN signals then COM must connect to power supply User Out 24V supp...

Page 25: ... low X3 X7 COM User Out 24 VDC Supply BLU Servo 24VDC GND Digital Input Connection Examples BLu Servo X3 X7 XCOM Si 1 indexer MOTION MOTION 12 24 VDC Power Supply BLU Servo X3 X7 XCOM Si drive OUT OUT 12 24 VDC Power Supply BLU Servo NPN Proximity Sensor X3 X7 XCOM output 12 24 VDC Power Supply ...

Page 26: ...perator error could cause damage to your system by traveling too far The limit inputs are optically isolated This allows you to choose a voltage for your limit cir cuits of 12 to 24 volts DC This also allows you to have long wires on limit sensors that may be far from the drive with less risk of introducing noise to the drive electronics The schematic diagram of the limit switch input circuit is s...

Page 27: ... than switches If your sensor has an open collector output or a sinking output wire it like this BLU Servo DC Power Supply Limit Sensor output COM CW LIMIT If the sensor output goes low at the limit select the option closed in the software If the output is open or high voltage choose open Other sensors have sourcing outputs That means that current can flow out of the sensor output but not into it ...

Page 28: ...gger a Wait on In put The analog inputs can be read as variables in the SCL and Q languages and then used to set nearly any drive parameter Basic Specifications Each input can accept 10 volts The inputs have an impedance of 20K ohms Because of the nature of the design will exhibit a 1 4V offset when not driven by an analog source Low source impedance is important for mini mizing analog errors 100 ...

Page 29: ... outputs can be connected to a single input Wiring a controller with differential output to differential input Care must be taken here to establish a good ground connection The system ground in this case can be used for the cable shield Wiring a potentiometer to a singled ended input The 5Volt power supply from the servo drive should be used to minimize ground and voltage difference effect ...

Page 30: ...position The BLUAC5 SE and QE have four additional pro grammable outputs located on the IN OUT 2 con nector The outputs can be used to drive LEDs relays and the inputs of other electronic devices like PLCs and counters The Y1 BRAKE Y3 FAULT and Y2 INPOSN outputs can only sink cur rent The YCOM terminal must be tied to power supply Diagrams for various connections follow Do not connect the outputs ...

Page 31: ...5 I O connector includes encoder output signals for this purpose The outputs are Differential Line Driven signals that provides buffering from the source encoder signals GND A A B B Z Z Front View 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 2 3 1 19 20 21 22 23 24 25 Encoder Outputs BLu Servo YCOM OUT 1N4935 suppression diode 5 24 VDC Power Supply relay Driving a Relay Protective Diode Required Encoder...

Page 32: ... using relays or me chanical switches you will need a 12 24 V power supply This also applies if you are connecting the inputs to the programmable outputs of another Si product from Applied Motion Differential Inputs IN7 and IN8 are differential 12 24V inputs They can individually be configured to accept current sourcing PNP or current sinking NPN signals Note If current is flowing into or out of a...

Page 33: ...mand Reference for more information 5 volt DC is provided for powering potentiometers A 1000 to 10000 ohm potentiometer is recommended and should be connected as shown below A 0 to 5 volt analog signal may also be used Usually this signal comes from a PLC a PC with data acquisition card or a motion controller Connections are shown below The 5V terminal is an output Do not connect it to a power sup...

Page 34: ... nals of each phototransistor are available at the con nector This allows you to configure each output for current sourcing or sinking Diagrams for various connections follow Do not connect the outputs to more than 30VDC The current through each output terminal must not exceed 100 mA PLC BLu QE SE 12 24 VDC Power Supply OUT OUT IN COM Connecting an IN OUT 2 output to a PLC BLu Servo YCOM OUT 5 24 ...

Page 35: ...35 BLuAC5 S Q Hardware manual 920 0049 Rev C 12 8 2014 BLu Servo YCOM OUT 1N4935 suppression diode 5 24 VDC Power Supply relay Driving a Relay Requires Protective Diode ...

Page 36: ...ries Part Current Power Size Number amps Watts Volts NEMA N0400 101 B 5 6A 400 100 23 N0400 102 C 2 7A 400 200 34 N0600 102 C 4 5A 600 200 34 N0750 102 C 4 9A 750 200 34 J Series Part Current Power Size Number amps Watts Volts mm J0100 301 3 1 65A 100 120 220 VAC 40 J0200 301 4 2 8A 200 120 VAC 60 J0200 302 4 1 4A 200 220 VAC 60 J0400 301 4 5 5A 400 120 VAC 60 J0400 302 4 2 7A 400 220 VAC 60 J0750...

Page 37: ...fferential We strongly recommend that the encoder have differential line driver outputs but single ended may be acceptable if you use a shielded cable If using other motors than AMP s you will need a ferrite bead on each motor lead with the wire wrapped several turns please refer to the section on wiring ferrites page 17 or call an Applied Motion Products service representitive The BLU servo drive...

Page 38: ...that are located on the PC where QuickTuner was installed What is Peak Current Limit The BLUAC5 uses this current value to establish the maximum possible RMS current that will be driven to the motor The peak current time is set to one second That is if the drive attempts to run at peak current for more then one second it will fold back the current to the continuous current setting The peak current...

Page 39: ...now which wire is positive and which is negative When applying DC power to the motor it needs to spin clockwise After determining this the wire connected to the positive of the DC power should be labeled at such Connecting the wires as shown Positive to A phase and negative to B phase If an Encoder is being used Connect the Motor s Encoder as explained earlier in this manual Using QuickTuner selec...

Page 40: ...l value is 50 ohms 100 Watts When using an external power resistor the regeneration parameters must be changed using the QuickTuner configuration tool See example below We offer an external regeneration resistor assembly specifically designed for the BLUAC5 The part number is RA 100 See page 44 for details Now comes the first question How do I know if an external power resistor is needed There are...

Page 41: ...tegral holding brake designated by a 5 in the 7th position of the motor part number Example M0400 151 4 000 A BK type motor power cable or separate brake cable Example BLUMTR BK FA 10 Relays with an integral clamp diode like IDEC part number RU2S D D24 greatly simplify the wiring effort by including the relay and a clamp diode in one unit Following the diagram below connect the power supply relay ...

Page 42: ...th the Brake output function which are also set in Quick Tuner see diagram above The first time delay controls how long the drive will delay a move command if the move command immediately follows the disengagement of the brake The second time delay controls how long the drive will delay disabling the motor after engag ing the brake when a motor disable command is issued Reference Information Below...

Page 43: ...e using the 0 2 mounting slots The hole pattern and drive outline are shown below Never use your drive in a space where there is no air flow or where other devices cause the sur rounding air to be more than 40 C Never put the drive where it can get wet or where metal particles can get on it Always provide air flow around the drive Mechanical Outline 4 848 7 800 2X 3 50 7 400 2 70 5 050 1 32 ...

Page 44: ... 30 VDC max Voltage drop 1 2V max at 100 mA 24VDC 100ma 26C31 line driver 2 70 x 4 848 x 7 80 inches overall 2 lb 3 1 oz Ambient temperature range 0 to 40 C Technical Specifications Amplifier Digital Inputs Analog Inputs Outputs 24V Output Encoder Output Physical Mating Connectors and Accessories Mating Connectors Motor Regen Mating connector included Phoenix P N 1767012 AC Input Mating connector ...

Page 45: ...imes known as BABS because it s a female version of the BOB 1 Screw Terminal Connectors that mate directly to the IN OUT connectors on the front panel of the drive Phoenix Contact P N 2761619 for IN OUT 2 and 2761622 for IN OUT 1 This connector is not available from Applied Motion You must purchase it from a Phoenix distributor Mating Cable for IN OUT connectors with flying leads Black Box P N BC0...

Page 46: ...46 BLuAC5 S Q Hardware manual 920 0049 Rev C 12 8 2014 Applied Motion Products Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 www appliedmotionproducts com ...

Page 47: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Applied Motion 5000 105 ...