Applifast AirPower Series, Repair Manual

Page 1: ...Repair Manual AirPower4 Model Z 14026001 Hydraulic Threaded Insert Tool ...

Page 2: ...ice set 11 List of special tools assembly jigs into the service set 1 Abbreviations CA compressed air MP special tool assembly jig D defect BEM basic engine monitoring 2 General instructions 1 Riveting tool is always deconnected from the compressed air unless otherwise stated 2 All threads are clockwise 3 Riveting tool is gripped in a stand see chapter 10 while assembling and disassembling unless ...

Page 3: ...ng out stops Pos 39 gets back to the initial position motor turns off air does not leak Turn with stroke adjustement Further instructions are in the Operations manual The scale moves left stroke right stroke point of view from pos A23 pos 3 springs Put a rivet on pos 1 and press towards the riveting tool the rivet screws on Motor turns right outlet of CA through the outlets in pos 39 when the rive...

Page 4: ... 3 4 Assembly drawing of riveting tool ...

Page 5: ...4800 Cover of permanent magnet 1 35 S 1404400 Pin complete 1 36 D 08411500 Spring 1 37 D 1404500 Bush for pin 1 38 D 1404600 Rear body 1 39 D 1404700 Push button 1 A36 S 1407800 Insert PP complete 1 40 N 2103901000200 O ring 10 2 Sh 90 1 41 S 1401800 Insert PP 1 42 N 2104001800220 O ring 18 2 2 1 A39 S 1101900 Valve piston complete 1 A40 S 1102000 Valve body complete 1 47 N 2406696500090 Plastic b...

Page 6: ...Screw on pos 65 with pos 80 put on MP14 tighten and put coloured warranty plug In case of using new parts pos 65 and pos 80 the process is different at first screw on pos 65 put MP14 on tighten and put coloured warranty plug Then apply glue PATTEX EXPRESS FIX PL600 on pos 65 put on pos 80 by circular motion and position it according to the picture ...

Page 7: ... 6 Step 2 Disassembly Release pos A45 Assembly Put on pos A45 ...

Page 8: ...SAN put pos 59 in pos A36 range about 68 mm screw on MP19 tightly to the stop position screw on MP13 filled with hydraulic oil to the pos 59 Then repeatedly press and release the piston MP13 until air bubbles stop leaking from the hydraulic system to MP13 MP13 must be always filled with hydraulic oil if not fill it After filling the hydraulic system of the riveting tool with hydraulic oil screw ou...

Page 9: ... 79 divert pos 66 from MP11 because the surface of pos 66 might be damaged and screw out pos 79 Assembly Screw pos 79 on thread pos A36 put MP11 on locks pos 79 divert pos 66 from MP 11 because the surface of pos 66 might be damaged Retighten pos 79 ...

Page 10: ...os 69 out with MP32 be careful and do not damage recess in pos 55 Put pos 55 out of pos A47 Assembly Put pos 55 on pos A47 insert pos 66 to pos 55 Lubricate recess in pos 55 and insert in pos 68 and pos 69 and check the proper placing of pos 68 and 69 Put pos A47 with pos 67 68 69 and pos 55 on pos A23 screw on pos 50 2x and tighten with imbus key nr 5 ...

Page 11: ... small amount of CA pos A39 A40 and A41 blow out off the pos A23 it is necessary to catch them e g to the cloth Assembly Inser pos A39 into pos A40 and insert this complet into pos A23 Insert pos 47 into pos A40 put on pos A41 and press to the strop to pos A23 Do not lubricate pos 47 ...

Page 12: ...sembly Loosen pos A36 with MP33 key screw out and put out from pos A23 Assembly Check the sealing of pos 40 see Step 22 Put pos A36 on pos A23 screw on and tighten with MP33 key Check the proper position of the sealing ...

Page 13: ...h hand put out pos 39 and take out pos 31 Assembly Put pos 31 on pin pos 39 put pos 39 on pos 38 and screw on this complete Screw on pos 81 and slightly tighten with imbus key nr 2 Put coloured warranty plug on pos 38 and pos 81 Be careful about proper mounting of pos 31 to pos 39 ...

Page 14: ...ssembly Take out pos 29 4x with the help of MP32 Screw out pos A35 with wrench 30 Assembly Put on pos A35 and tighten pos A35 with wrench 30 Lubricate outlets in pos A35 with vaseline and press pos 29 4x into outlets ...

Page 15: ... 14 Step 10 Disassembly Screw out pos 26 with hook spanner 30 32 and put out pos 25 Assembly Put pos 25 on pos 26 and srew this comlete into pos A23 Then tighten pos 26 with hook spanner 30 32 ...

Page 16: ...os A25 Assembly Put on pos A25 and move around a slight amount so that hexagon pos A25 and pos 8 match then move pos A25 to the stop Turn pos 1 to check if the installation was successful rotation in pos A25 must be obvious and audible ...

Page 17: ...crew pos 1 on pos 6 to the stop and move back a slight amount so that hexagon pos 1 and pos 6 match Put pos 3 on pos 1 and pos 6 so that hexagon socket pos 3 match with hexagon pos 1 and pos 6 screw on to pos 9 Tighten the backnut in pos 3 to the front of pos 9 ...

Page 18: ... 17 Step 13 Disassembly Screw out pos 9 with wrench 24 and put out pos 10 with MP32 Assembly Put pos 10 on pos 9 screw on pos 9 and tighten with wrench 24 ...

Page 19: ... and from the side of the dart screw out pos 7 Assembly Screw pos 7 on pos 8 recess in direction to pos A24 so that the lenght between pos 7 and pos A24 is 1 mm see the detail Put several drops of glue LOCTITE 243 on thread pos 8 screw on pos 6 screw wrenches 12 2x on pos 6 and pos 7 and tighten towards pos 7 ...

Page 20: ... 19 Step 15 Disassembly Put pos 8 out of pos A24 in the direction of the dart Assembly Put pos 8 on to pos A24 ...

Page 21: ...ternal surface of pos A24 inner surface of pos A23 and related sealing of pos A24 and pos 23 with silicon paste LUKOSAN secure pos 20 in the pos A24 with O ring 32 3 see the picture then insert pos A24 to the pos A23 to the stop pos A24 must slide in pos A23 O ring 32 3 will loosen while inserting pos A24 to pos A23 it is not a part of the riveting tool ...

Page 22: ...re to the pos 76 and knock out with a hammer from pos A23 put out pos 74 Assembly Put on pos 74 put on pos 76 and beat in with hammer and a pin cca 2 8 mm in diametre so that the pos 76 is placed symmetrically in pos A23 Put coloured warranty plug on pos 76 ...

Page 23: ...0 to the locks of pos A46 and screw out together with pos 73 take pos 73 out of pos A46 Assembly Screw pos A46 on pos 23 with the help of MP10 so that the front sides of both positions were neck and neck then insert pos 73 to pos A46 ...

Page 24: ... 23 Step 19 Disassembly Take pos 16 out of pos A23 Assembly Put pos 16 on pos A23 ...

Page 25: ...osen sub assemblies steps 20 25 Step 20 pos A45 Disassembly Put pos 64 out of pos 62 take pos 63 out of pos 62 with MP32 be careful and do not damage recess in pos 62 Assembly Insert pos 63 to pos 62 so that the pos 63 does not twist off Put pos 64 to pos 62 ...

Page 26: ... of pos 41 with the help of MP32 while putting out be careful and do not damage recess in pos 41 Assembly Put pos 42 on pos 41 be careful while putting it on and do not damage pos 42 with a thread on pos 41 Lubricate the recess in pos 41 and put it on pos 40 ...

Page 27: ...3 out of pos 24 with the help of MP32 while putting out be careful and do not damage recesses in pos 24 Assembly Put pos 27 on pos 24 Put pos 23 into the recess pos 24 Is necessary to keep the orientation pos 23 into the recess pos 24 according to detail ...

Page 28: ...ul and do not damage recesses in pos 54 Disassembly pos 6705 put pos A44 out of pos 43 put a pole of 3 mm in diametre into the outlet in pos A43 and screw pos A43 out of pos 54 Assembly Screw pos A43 on pos 54 put pos A44 on pos A43 and secure pos 6705 Insert pos 52 and pos 53 to recesses pos 54 ...

Page 29: ... 0910 and pos 0909 Assembly Put pos 0906 and pos 0905 on pos 0901 check the proper orientation pos 0905 see picture Carry on with one of following procedures procedure 1 when grooves in pos 0901 are open see picture put pos 0904 on pos 0902 and press pos 0903 2x into the holes of pos 0902 Put the complete set pos 0902 and pos 0903 with pos 0904 in pos 0901 lubricate all contact surfaces slightly w...

Page 30: ...os 30 and pos 32 out of pos 33 Beware of bounce of pos 28 from spring pos 36 Assembly Put pos 32 and pos 30 into pos 33 Press pos 34 onto pos 33 Put out pos 37 pos 36 and pos 28 on pos 35 Put several drops of glue LOCTITE 243 on thread pos 35 put wrench MP18 into recess pos 37 put wrench MP17 into hexagon socket pos 32 and screw pos 35 into pos 32 Caution this operation require certain force to pu...

Page 31: ...16 CA leaks through outlets in pos 39 9 Description of defects and their remedies Defect Operation Step Change of pos BEM turn pos 1 there must be rotation in pos A25 check if pos 1 slides freely cca 1mm NO disassembly pos 3 1 9 12 13 check deformation of hexagon pos 1 6 3 must slight freely 1 3 6 check tightening of pos 6 7 and clearance 1 mm 14 check cracking of pos 1 6 8 1 6 8 disassembly to po...

Page 32: ...everything as in D11 D13 CA leaks in pos 67 Yes disassembly pos 67 23 67 NO disassembly pos 65 80 A45 79 50 55 A47 67 1 2 4 5 A47 NO disassembly pos A39 A40 A41 47 6 check sealing of pos A39 A40 A41 check surface of pos 47 and seating pos A41 A39 A40 A41 47 NO disassembly pos 59 A36 3 7 21 A36 42 D14 disassembly pos 65 80 A45 1 2 check inner surface pos 65 65 80 check sealing pos A45 20 A45 63 64 ...

Page 33: ...4 NO outlet from pos A47 furter see D9 YES outlet from pos A47 further see D8 D8 disassembly pos 65 80 A45 61 60 1 2 3 fill in hydraulic oil 3 if necessary disassembly all check functional surfaces and sealing of pos A23 A24 A36 59 A23 A24 A36 59 D9 accomplish steps see D11 D12 D13 D14 D10 press and release pos 74 NO outlet from pos A47 further see CH9 YES outlet from pos A47 disassembly to pos 36...

Page 34: ... 33 10 Service set Order Nr of service set is S 1002002 ...

Page 35: ...4 MP11 S 1002110 1 Wrench MP11 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP12 S 1002120 1 Wrench MP12 SERIE 1 SERIE 2 SERIE 3 MP13 S 1002130 1 Oil filling tool MP13 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP14 N 5200900002140 1 Belt wrench 23 600 SERIE 1 SERIE 2 SERIE 3 SERIE 4 MP15A D 1002150 1 Sleeve MP15A SERIE 1 SERIE 2 SERIE 3 MP15B D 1002151 1 Sleeve MP15B SERIE 4 MP16B D 1002161 1 Threader MP16B SERIE 1 SERI...

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