APS Gold-Wave GW-10, Manual

Page 1: ...Serial no _____________ The Finest in Equipment for the Electronics Industry TM...

Page 2: ...0 Hz 10 Amps max Compressed Air Option clean dry air 50 100 psi 1 CFM Solder Capacity 50 lbs 23 Kg approx WARNING FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS IN THEIR ENTIRETY PRIOR TO INSTALLATION...

Page 3: ...I O N Do not turn on solder heater until solder pot is filled with solder E Attach foot pedal to connector at front right side of machine F Initial Filling of Solder 1 Remove board holder plate and t...

Page 4: ...ended level add solder until the proper level is reached 6 Replace top insulation and board holder plate 7 Turn machine ON at rear of unit When machine is first turned on display will show RUN mode an...

Page 5: ...temperature gloves lift off Board Holder Plate to access solder 2 IMPORTANT Ensure nozzle is completely dry of any moisture It is recommended that nozzles recently washed may be preheated at temperatu...

Page 6: ...Light Locator Laser Locator Assembly Bottom Impeller Leveling Feet Control Panel Foot pedal connection Bayonet mount nozzle Pressure Chamber Solder Cooling Fan Pump Motor Pump Motor Housing Fig 3 Sol...

Page 7: ...the EDIT mode 4 The machine will operate in the RUN mode Blow off time Wave height Wave time sec Wave count down Standby wave height Fig 5 260 10 95 1 0 01 260 10 65 ON RUN Program Set point temp C A...

Page 8: ...incrementing until the key is released This is the ENTER key When you are satisfied with the value of the parameter or ON OFF status in the edit mode press This will save the settings and auto matical...

Page 9: ...esirable to switch the machine to manual mode For example when you want to make trial runs for a certain board type or to do some troubleshooting work Press F Prg EDIT will be displayed Change to Prg...

Page 10: ...imum to cool unit A Turn main power OFF at rear of unit Last program will be saved for next startup X MAINTENANCE A Solder Surface As a natural result of oxidation a film of oxide dross will appear on...

Page 11: ...ch the solder does not adhere results from the solder pulling back from the surfaces prior to solidifying 3 Disturbed Joint When components move in relation to PCB during the solidification stage dist...

Page 12: ...is molten and has reached the preset temperature then check the solder pump and motor Solder motor not running Check voltage to the motor Check the relevant SSR and circuit breaker Replace the SSR and...

Page 13: ...11 Fig 6 See electrical schematics for details Controller board Emergency stop Position switch Transformer To thermocouple Solder pump control SSR for heaters Terminal block...

Page 14: ...screws 2 Slide 2 sheet metal covers in from front of machine on either side of nozzle 3 Adjust paths using thumb screws to position PC board between fingers 4 Operate machine using GW 10 operating man...

Page 15: ...and turning clockwise 4 Open flow meter valve fully by turning flow meter knob counterclockwise 5 Adjust N2 standby valve by turning screwdriver counterclockwise until desired N2 standby rate appears...

Page 16: ...ransformer GW 10 SPC solder pump control GW 10 SSR solid state relay GW 10 TB terminal block GW 10 SWITCH position switch GW 10 ES emergency stop switch GW 10 UBF universal board fixture option GW 10...

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