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Aqua-Hot™ Hydronic Heating System Owner’s Manual  07/04

SECTION 3:  OPERATING INSTRUCTIONS

The combustion process will 

continue to operate in this 

manner until one of the following

   occurs:

A.)

 The 

VDC / VAC Control 

Thermostat

, which senses 

coolant temperature, reaches the 

preset temperature of 

approximately 190 (+/- 5) 

degrees Fahrenheit

.

NOTE:

If process "A" occurs, the 

Heating Status

 and 

Diesel-

Burner Status

 lights on the 

Electronic Controller

 will go 

OFF

; reference Figure 6.

B.)

 The Aqua-Hot’s 

Diesel

 switch 

is turned 

OFF

.

NOTE:

If process "B" occurs, the 

Diesel

switch’s

Indicator Light

, on the 

Switch Panel

 (reference Figure 

2), will go 

OFF

 along with the 

Heating Status 

and

Diesel-

Burner Status

 lights on the 

Electronic Controller

; reference 

Figure 6.

SUMMARY:

The Aqua-Hot’s 

Diesel-

Burner

 is in stand-by 

mode anytime the operator 

  moves the 

Diesel

 switch 

(reference Figure 2) to the 

ON

 position. The 

Diesel-

Burner

 will then 

automatically ignite and 

maintain the coolant 

temperature in the Aqua-

Hot’s Boiler Tank without 

additional involvement 

from the operator.

1.)

 The 

Motor (#2)

 will 

shut-off once the three (3) 

minute

purge-cycle

 has 

expired.

-THEN-

2.)

 The Aqua-Hot’s 

Diesel-

Burner

 will automatically 

turn back 

ON

 once the 

coolant temperature

reaches the preset 

temperature of 

approximately 160 (+/- 5) 

degrees Fahrenheit.

The

Motor (#2)

 will 

continue to run for 

approximately three (3) 

additional minutes. This 

process is refered to as 

the

purge-cycle

, which 

cools down the heater’s 

internal components 

and purges the 

Combustion Chamber 

(#11)

 of any residual 

exhaust gases.

Once the heater switches 

OFF

, thermostatically or 

manually, the 

Fuel

Solenoid (#6)

 closes, 

which interrupts the supply 

of diesel fuel to the 

Fuel

Nozzle (#9)

.

NOTE:

When the Aqua-Hot’s 

Diesel-Burner

 is switched 

OFF

, by the 

VDC / VAC 

Control Thermostat

, the 

following process will take 

place:

3.5  Diesel-Burner Operational Flow-Chart

, continued

Diesel-

Burner

Operational

Flow-Chart

,

continued

Important

Information

SECTION 3:  OPERATING INSTRUCTIONS

3.6  Precautions

WARNINGS:

• The Aqua-Hot's Exhaust is HOT!

• DO NOT

 park in areas where dry conditions exist underneath the

vehicle, as a fire may result (e.g., in a dry, grassy field).

• DO NOT

 operate the Aqua-Hot’s Diesel-Fired Burner inside an

enclosed building.

The Heater should be switched 

OFF

 when refueling.

CAUTION: DO NOT 

operate the Diesel-Burner and/or the Electric

Heating Element(s) without the water and antifreeze solution in the Aqua-

Hot’s Boiler Tank.  Failure to do so will cause 

serious damage

 to the

Heater.

Page  6

Summary of Contents for AHE-120-04X

Page 1: ...Aqua Hot Hydronic Heating System Owner s Manual 07 04 OWNER S MANUAL Model Number AHE 120 04X 12 VDC...

Page 2: ...l Address Motorhome Model Date of Purchase Motorhome Aqua Hot Model No reference Figure 1 Marking Plate Aqua Hot Serial No reference Figure 1 Marking Plate Vehicle Systems Warranty Department 15549 Ea...

Page 3: ...em 4 3 4 Diesel Burner Component Overview 5 3 5 Diesel Burner Operational Flow Chart 5 3 6 Precautions 6 Section 4 Maintenance 4 1 Maintenance Schedule 7 Section 5 Winterization 5 1 Domestic Hot Water...

Page 4: ...FDA For additional information regarding this GRAS antifreeze product please contact the Technical Support Department at 1 800 685 4298 or visit the website at www vehiclesys com SECTION 1 OVERVIEW Aq...

Page 5: ...1 800 685 4298 By Vehicle Systems Inc Ft Lupton CO 80621 Manufactured Date Box Serial Number Box Model Number Box SECTION 1 OVERVIEW Figure 2 2 1 Activating the Aqua Hot Heating System Diesel Burner T...

Page 6: ...rner and the Electric Heating Element s are thermostatically controlled Either or both heating sources will automatically maintain the temperature fo the Aqua Hot s water and antifreeze solution betwe...

Page 7: ...procedure will activate the Engine Preheat Circulation Pump and circulate the engine s coolant through the Engine Preheat System This feature will adequately warm the engine for easy start ups on coo...

Page 8: ...lling for heat will the Motor 2 begin to operate Operation sequence once the Aqua Hot s Diesel switch is turned ON NOTE The Diesel switch s Indicator Light will illuminate reference Figure 3 while the...

Page 9: ...esel Burner will automatically turn back ON once the coolant temperature reaches the preset temperature of approximately 160 5 degrees Fahrenheit The Motor 2 will continue to run for approximately thr...

Page 10: ...plenishing fill the Aqua Hot s Expansion Tank to the FULL HOT level mark Be sure to use a 50 50 mixture of water and P G antifreeze Annually WARNING Before cleaning or servicing disconnect all power s...

Page 11: ...quate piece of hose onto the suction side of the domestic water demand pump D Place the opposite end of the hose into an adequate supply of FDA approved RV Antifreeze E Open close all interior and ext...

Page 12: ...te by unscrewing the four cover screws C Remove the Aqua Hot s Access Cover and check for loose plug connec tors on the Diesel Burner s Control Unit located on the under side reference Figure 1 D Chec...

Page 13: ...each particular zone is calling for heat The GREEN indicator lights also indicate that VDC power is being supplied to the particular interior heating zone s Heat Exchangers i e fan motors If any of th...

Page 14: ...ng supplied to the Aqua Hot s Boiler Tank NOTE The Aqua Hot s VDC VAC Control Thermostat will automatically activate the Diesel Burner and or the Electric Heating Element s only if the Diesel and or E...

Page 15: ...the Heater by the end user This warranty does not apply to damage or failure of the AQUA HOT Heater or the vehicle into which it was installed due to improper installation assembly maintenance abuse...

Page 16: ...Aqua Hot Hydronic Heating System Owner s Manual 07 04 Date Service Performed Service Center OWNER S SERVICE LOG Date Service Performed Service Center OWNER S SERVICE LOG Continued...

Page 17: ...Aqua Hot Hydronic Heating System Owner s Manual 07 04 MEMO...

Page 18: ...s Manual 07 04 Aqua Hot Motor Coach Heating System Owner s Manual 08 03 15549 East Highway 52 Fort Lupton Colorado 80621 1 800 685 4298 Fax 303 857 9000 Copyright 2003 Vehicle Systems Inc All rights r...

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