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SECTION1   
General Information 

1A. Description 

BODYCARE Ozone's CTO Series ozone generators utilize corona discharge (CD) ozone 
generating  technologies  and  pressure  swing  adsorption  (PSA)  oxygen  concentration 
technologies  and  module  design.  CD  Ozone  generation  module  made  from  high 
temperature and high voltage resistance quartz glass tube , SS 316 L tube ,Knar (PVDF) 
end cup , Vinton "O" ring , aluminum heat sink and individual fused high frequency high 
voltage  power  supply  for  longer  reliable  use  .  PSA  oxygen  concentration  module  made 
from  aluminum  tube  molecular  sieve  bed,  molecular  sieves  select  from  world  main 
manufacture, motorized distribution valve & ceramic valve seat for longer reliable use. 

BODYCARE  Ozone's  OP  Series  oil  less  air  pumps  utilize  high  grade  motor,  bearing, 
AL

2

O

3

  cylinder,  Teflon  diaphragm,  start  capacitance,  cooling  fun,  air  intake  filter/muffler, 

coil  type  after  cooler  and  etc.  for  longevity  and  reliable  running  at  low  level  noise  and 
shock. 

1B.Specifications 

Generator Model: 

CTO-10 

CTO-20 

Ozone output (+10%): 

10g/hr 

20g/hr 

Flow rate (max): 

5L/min 

5L/min 

% weight O

3

2.1% 

4.1 % 

Power Requirements: 

Domestic: 

 

CTO-10 230VAC, 50Hz/120VAC, 60Hz both available, 1Ø, 0.6 Amps 

CTO-20 230VAC, 50Hz/120VAC, 60Hz both available

,

 1Ø, 0.8 Amps 

Shipping Weight: 

CTO-10: Approx. 32 kg 

Packages dimension (mm): 730*610*380

 

CTO-20: Approx. 35 kg 

Packages dimension (mm): 730*610*380

 

OP-1(Oil Less Air pump Module): Approx. 15 kg 

Location Requirements: 

Mounting: Wall mount in a clean, protected area. Floor mounting kit optional. 

Ambient Temp: 5°C - 38°C 

Ventilation: Room should provide 6 air changes per hour minimum. 

Protection  from  weather  elements  must  be  provided  for  outdoor  installations.  Operating 
outside of the recommended temperature ranges may result in damage not covered under 

the manufacturer‟s warranty.

 

1C.Warranty Summary 

Limited Warranty: 

All CTO series ozone generator and oil less pump covered with one year warranty under 
normal operating conditions and procedures as described in the owner/operator manual 
supplied with each product. 

Summary of Contents for CTO Series

Page 1: ......

Page 2: ...tably rated switch or circuit breaker to open all ungrounded supply conductors to comply with Section 422 20 of the National Electrical Code ANSI NFPA 70 1987 The means of disconnecting the unit from the power source must be readily accessible and located in a manner which will prevent incidental contact with water The CTO series ozone generator must be installed indoors in a forced air ventilated...

Page 3: ...s air pump 2 2C ELECTRICAL 3 2C 1 Main power circuit for generator 3 2C 2 Power circuit for air pump 3 2D PLUMBING 3 2D 1 Plumbing for generator 3 2D 1A By positive pressure diffuser 3 2D 1B By vacuum drawn injector 4 2D 1C By centrifugal air blower 4 2D 2 Plumbing for air pump 5 SECTION 3 6 OPERATION 6 3A GENERAL 6 3B NORMAL OPERATION 6 3C SYSTEM SHUT DOWN 6 3C 1 Ozone generator Shut Down 6 3C 2 ...

Page 4: ...ents 7 4B PREVENTATIVE MAINTENANCE SCHEDULE 8 4C TROUBLE SHOOTING 9 SECTION 5 10 REPLACEMENT PARTS 10 5A STANDARD REPLACEMENT PARTS LIST 10 APPENDIX A 11 OP 1 OIL LESS AIR PUMP ASSEMBLY 11 APPENDIX B 12 CD OZONE MODULE 12 APPENDIX C 13 PSA OXYGEN MODULE 13 APPENDIX D 13 OZONE POWER SUPPLY MODULE 13 APPENDIX E 1 14 APPENDIX E 2 15 ALL CTO SERIES OZONE GENERATORS ARE CE LISTED ...

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Page 6: ...nd reliable running at low level noise and shock 1B Specifications Generator Model CTO 10 CTO 20 Ozone output 10 10g hr 20g hr Flow rate max 5L min 5L min weight O3 2 1 4 1 Power Requirements Domestic CTO 10 230VAC 50Hz 120VAC 60Hz both available 1Ø 0 6 Amps CTO 20 230VAC 50Hz 120VAC 60Hz both available 1Ø 0 8 Amps Shipping Weight CTO 10 Approx 32 kg Packages dimension mm 730 610 380 CTO 20 Approx...

Page 7: ...ires Ozone generator should be installed no less than 1 5m above the ground Figure 1A This Figure is the CTO 10 20 out side view 2A 2 Location for oil less air pump Mount oil less air pump left side of ozone generator The pump should be installed no less than 1 5m above the ground 2B Mounting 2B 1 Wall Mount for ozone generator Mount four m8 expansion bolts on the wall as the position as the holes...

Page 8: ...with ground pin NOTE To meet high grade electrical safety code a ground fault circuit interrupter G F C I need installed in inlet main power line 2C 2 Power circuit for air pump Plug the power cord into the socket location in bottom of ozone generator Figure 1C Figure 1C 2D Plumbing 2D 1 Plumbing for generator Ozone gas can be put into water or gas as your application 2D 1A By positive pressure di...

Page 9: ...ENERATOR 4 See Figure 2A anti water hangs up loop and check valve double needed Figure 2A 2D 1B By vacuum drawn injector See Figure 2B one or double check valve needed Figure 2B 2D 1C By centrifugal air blower See Figure 2C ...

Page 10: ...2C 2D 2 Plumbing for air pump Use 8mm OD compress hose to connect both compress air inlet connector location on the left of ozone generator s bottom and compress air outlet connector location on the left side of air pump s bracket Figure 2D ...

Page 11: ...rn the knob location on the flow meter let float position at 5L min level read top of float reaction pressure gauge will turn on the position around 6PSI if heavy fluctuating it means unusual please read trouble shooting section Ozone gas will produce Figure 3A 3C System Shut Down 3C 1 Ozone generator Shut Down Turn ozone output adjustment knob anticlockwise to 0 and then turn main power switch of...

Page 12: ...ers and gauge 1 Flow meter Indicate the gas flow through out generator the flow can be set by turning knob location on the flow meter For CTO 10 20 flows setting at 5l min 2 Reference meter Indicate ozone output level by your setting reference as voltage shown 3 Reactor pressure gauge Indicate oxygen output pressure for CTO 10 20 shown around 6PSI for big different from 6PSI please read trouble sh...

Page 13: ...ds a motorized distribution valve an oxygen gas storage tank and an oxygen gas pressure regulate valve It receives compress air from air pump to produce concentrated oxygen gas to supply ozone module 6 Cooling fan Cooling fan cools internal components it runs when main power switch turned on 4B Preventative Maintenance Schedule The BODYCARE ozone system requires very little maintenance in normal u...

Page 14: ...lug if properly to connect with socket that location at bottom of the generator Check the starting capacitance state See as appendix A 2 Air pump s temperature limited switch active it means high ambient temperature pump will run again when temperature down 3 Air pump s starting capacity failure and replace if necessary Symptom Ozone output indicator light out Power supply is failure and sees as a...

Page 15: ...0 20 AP 157 2 CD ozone module CTO 10 one required CD 141 CTO 20 two required CD 151 3 PSA oxygen module CTO 10 20 one required OM 127 4 Power supply module CTO 10 20 one required PS 124 5 Flow meter CTO 10 20 one required FM 136 6 Oxygen pressure gauge CTO 10 20 one required PG 161 7 Reference meter CTO 10 20 one required RM 174 8 Cooling fan CTO 10 20 one required CF 168 9 Tubing hose Tubing for ...

Page 16: ...CTO 10 CTO 20 OZONE GENERATOR 11 Appendix A OP 1 Oil less Air Pump Assembly ...

Page 17: ...CTO 10 CTO 20 OZONE GENERATOR 12 Appendix B CD Ozone Module ...

Page 18: ...CTO 10 CTO 20 OZONE GENERATOR 13 Appendix C PSA Oxygen Module Appendix D Ozone Power Supply Module ...

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Page 20: ...CTO 10 CTO 20 OZONE GENERATOR 1 Appendix E 1 ...

Page 21: ...CTO 10 CTO 20 OZONE GENERATOR 2 Appendix E 2 ...

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