Aradex VECTOPOWER VP600 Series, Installation Instructions Manual

Page 1: ...72 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 VECTOPOWER VP600 Installation instruction manual V1 20 Before installing commissioning and operating controls inverter and converter it is imperative to read and observe these installation instructions carefully in particular the safety notes that they contain ...

Page 2: ... system manufacturer operator 11 1 5 VECTOPOWER device designations 1 1 6 Preferred types and used versions of the control card 1 1 7 Copyright 1 1 8 Trademarks patents 1 1 9 Legal reservation 2 2 Safety information 3 2 1 Explanation of the safety information 3 2 2 Instruction notices 4 2 3 Safety information 5 3 Technical data 9 3 1 Performance data dimensions 9 3 2 Dimensional drawings and dimen...

Page 3: ...ectors 43 3 7 1 1 Device types VP600 18Wxx0 61 x xx xx xx 43 3 7 1 2 Device types VP600 18Xxx0 21 x xx xx xx 44 3 7 1 3 Device types VP600 18Wxxx0 6A x xx xx xx 45 3 7 1 4 Device types VP600 28Wxxx 6A x xx xx xx 45 3 7 2 ST1 23 pin 46 3 7 2 1 Connector type 46 3 7 2 2 Pin oriented pin assignment 47 3 7 2 3 Function oriented pin assignment 49 3 7 3 ST2 ST3 ST4 Customer specific connection for logic...

Page 4: ...e DC link connection motor phases 67 3 7 6 1 Screw fitting with EMC shielding 67 3 7 6 2 Screw fitting without EMC shielding 67 3 7 6 3 Tool for screw fittings 68 3 7 6 4 Sealing caps 68 3 7 6 5 DC link connection 69 3 7 6 6 Motor connection 69 4 Delivery and transport 70 4 1 Delivery 70 4 2 Scope of supply 70 4 3 Optional accessories 71 4 3 1 Mating connector 71 4 3 2 Water connections 72 4 4 Tra...

Page 5: ...0 7 1 Visual inspection 90 7 2 Requirements for commissioning 90 7 3 Basic commissioning 91 8 Scope of functions of the standard firmware 91 8 1 Functions 91 8 2 Motor types 91 8 3 Motor inverter operating modes 92 8 4 Protective functions 92 8 4 1 Power electronics overtemperature 92 8 4 1 1 Overvoltage and undervoltage of the LV supply 93 8 4 2 Overvoltage and undervoltage of the HV supply 93 8 ...

Page 6: ...WER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 5 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 11 2 Dismantling the VECTOPOWER 99 11 3 Disposal 99 12 Notes 100 ...

Page 7: ...s Installation is only permitted by qualified electricians who have successfully completed additional training for working on vehicles with high voltage systems and who are au thorized to do this Repairs may also only be performed by such specialists or by the manufacturer Observe these installation instructions and keep them by the product The contents of these installation instructions must be r...

Page 8: ... times The use of accessories and the operation of the control are described in separate in structions The VECTOPOWER axis module is a controllable inverter device for operating a motor and for use as a motor inverter with an incremental encoder resolver and under certain conditions without sensors Any type of use beyond this is not proper use and liability will then be excluded The following is n...

Page 9: ...OWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 8 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 1 Overall view of VECTOPOWER VP600 18Wxx0 61 x xx xx xx ...

Page 10: ...OWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 9 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 2 Overall view of VECTOPOWER VP600 18Xxx0 21 x xx xx xx ...

Page 11: ...WER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 10 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 3 Overall view of VECTOPOWER VP600 18Wxx0 6A x xx xx xx ...

Page 12: ... 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 4 Overall view of VECTOPOWER VP600 28Wxxx 6C x xx xx xx 1 4 Obligation of the system manufacturer operator The manufacturer operator of the overall system e g of a machine installation is re sponsible for observing the general safety and accident prevention regulations as well as those valid for...

Page 13: ... Water W X Design of logic p c b 8 Variant of the power stage 1 Variant of the power stage 2 Protection class IP20 IP65 2 6 Housing variant Type 1 Type 2 Type A Type C 1 2 A C Ambient temperature VECTONUM Embedded software options Basic functions Full scope of functions 1 2 PWM frequency 2 to 6 kHz 2 to 12 kHz 2 to 16 kHz 2 to 24 kHz 0 1 2 3 Max rotation frequency 0 C to 45 C 25 C to 75 C 0 1 to 5...

Page 14: ...E Configurator VDC VP600 17W040 61 1 00 14 00 VP600 17W040 61 1 04 24 00 VP600 18W140 61 1 20 14 00 Second generation Operation via VEC TONUM EMBEDDED operation via VE Config VP600 18W160 61 1 22 14 00 VP600 18X160 21 0 22 14 00 VP600 18W130 61 1 21 14 00 VP600 18W130 6A 1 21 11 00 VP600 18W140 6C 1 20 11 00 VP600 28W233 6A 1 21 14 00 VP600 28W243 6A 1 20 14 00 VP600 28W244 6A 1 20 14 00 VP600 28W...

Page 15: ...2 9181 91 E Mail info aradex com http www aradex com 49 0 700 1 9 Legal reservation This document has been carefully created However the described products are contin uously developed further For this reason this document has not been completely checked for compliance with the described performance data standards or other characteristics in every case In the case of technical or editorial errors w...

Page 16: ...order to protect persons property or the environment from damage or injury The described measures to prevent danger must be observed Signal words DANGER Hazard warning in the case of imminent danger Failure to observe this will lead to death or severe injury WARNING Hazard warning in the case of a dangerous situation Failure to observe this can lead to injuries CAUTION Hazard warning in the case o...

Page 17: ...ling instructions Observe the installation instructions Disconnect before performing work on the device For this reason always observe the 5 safety rules before starting work on electrical equipment 1 Disconnect from the mains supply 2 Secure against restarting 3 Make sure that no voltage is present 4 Ground and short circuit with 1 kV and more except for power lines 5 Cover or enclose neighboring...

Page 18: ...general and application specific safety rules and regulations for preventing acci dents When designing machinery and using the device it is necessary to ob serve the application specific safety rules and the regulations for prevent ing accidents such as e g EN 60204 Electrical equipment of machines EN 292 Safety of machines general principles for design DIN 57 100 part 410 Protection against shock...

Page 19: ...ty related parts of controls prEN 1088 Interlocking devices with and without guard locking EN 60204 1 Electrical equipment of machines CAUTION The device contains electrostatically sensitive components ETUC handling instructions must be observed Components can be easily destroyed by improper handling If you have to work with electronic modules observe the following infor mation Electronic modules ...

Page 20: ... DANGER Danger In the case of impermissible removal of the required covers improper use as well as incorrect installation or operation there is a risk of death severe injury or material damage Danger from residual voltage After the mains voltage is switched off it is necessary to wait at least 5 minutes before starting work in or on the inverter the DC voltage in the DC link capacitors has to disc...

Page 21: ...ts of the VECTOPOWER device and the housing or ground potential This can lead to the destruction of the VEC TOPOWER device CAUTION Note that when energy is fed back into the DC link it has to be tapped either by charging a battery being reduced with a chopper resistor or be ing fed back into the mains In any case it must be ensured that none of the devices in the DC link will exceed the limit of t...

Page 22: ...the data sheet available for each type 3 1 Performance data dimensions Connection data Supply voltage logics Possible ranges are 12 V and 24 V for supply current con sumption and tolerance ranges of the supply voltage see the data sheet Current consumption See data sheet Supply voltage output See data sheet DC link voltage See data sheet Nominal current motor connection See data sheet Peak current...

Page 23: ...s nominal values for the motor phase current This nominal current is possible when the nominal conditions DC link voltage PWM frequency ambient temperature cooling agent temperature and flow rate that are given in the data sheet are present Higher PWM frequencies greater DC link voltages and higher coolant tempera ture or lower flow rates lead to a derating This derating depends on several fac tor...

Page 24: ...nsanleitung_v1_20_en doc 11 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 Dimensional drawings and dimensions 3 2 1 Device types VP600 18Wxx0 61 x xx xx xx Figure 6 Isometric view of VP600 18Wxx0 61 x xx xx xx ...

Page 25: ...VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 12 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 1 1 Dimensions Figure 7 Top view Figure 8 Side view ...

Page 26: ...rinted 2016 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 13 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 9 Front view ...

Page 27: ...81 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 10 Bottom view threaded holes for holding device 3 2 1 2 Weight The weight of this housing type is approx 13 15 kg according to the design For further information see the respective data sheet for your specific VECTOPOWER 3 2 1 3 Cooler The necessary flow rate for your VECTOPOWER device can be found in th...

Page 28: ... com http www aradex com 49 0 700 Cooler pressure drop bar with flow rate l min Figure 11 Pressure decrease flow rate characteristic The volume of cooling liquid in the cooling unit is approx 120 ml The VECTOPOWER housing contains a G thread Suitable fittings are listed in chap ter 4 3 2 The tightening torque depends on the material of the fittings but should not exceed 35 Nm For easy sealing the ...

Page 29: ...l 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 1 4 Hole pattern Wedge lock washer Fastening Screw Optional alternative fastening Minimum fastening Minimum fastening Figure 12 VECTOPOWER series device Recommended assembly material Screws M8 4 10 pc DIN 25201 lock washers Nord Lock M8 4 10 pc or according to the number of screws The corner ho...

Page 30: ... ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Approximate values Min property class of screws 8 8 Max screw in depth 12 mm Tightening torque 15 Nm Mounting surface tolerance 0 1 100 Hole pattern of the mounting surface Recommended hole diameter 9 mm Figure 13 Hole pattern ...

Page 31: ..._Wx_xxx_Installationsanleitung_v1_20_en doc 18 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 2 Device types VP600 18Xxx0 21 x xx xx xx Figure 14 Isometric view of VP600 18Xxx0 21 x xx xx xx ...

Page 32: ...ECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 19 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 2 1 Dimensions Figure 15 Top view Figure 16 Side view ...

Page 33: ...inted 2016 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 20 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 17 Front view ...

Page 34: ...9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 18 Bottom view threaded holes for holding device 3 2 2 2 Weight The weight of this housing type is approx 16 kg depending on the design For further information see the respective data sheet for your specific VECTOPOWER 3 2 2 3 Cooler The necessary flow rate for your VECTOPOWER device can be found in the...

Page 35: ... com http www aradex com 49 0 700 Cooler pressure drop bar with flow rate l min Figure 19 Pressure decrease flow rate characteristic The volume of cooling liquid in the cooling unit is approx 120 ml The VECTOPOWER housing contains a G thread Suitable fittings are listed in chap ter 4 3 2 The tightening torque depends on the material of the fittings but should not exceed 35 Nm For easy sealing the ...

Page 36: ...l 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 2 4 Hole pattern Wedge lock washer Fastening Screw Optional alternative fastening Minimum fastening Minimum fastening Figure 20 VECTOPOWER series device Recommended assembly material Screws M8 4 10 pc DIN 25201 lock washers Nord Lock M8 4 10 pc or according to the number of screws The corner ho...

Page 37: ... ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Approximate values Min property class of screws 8 8 Max screw in depth 12 mm Tightening torque 15 Nm Mounting surface tolerance 0 1 100 Hole pattern of the mounting surface Recommended hole diameter 9 mm Figure 21 Hole pattern ...

Page 38: ...v1_20_en doc 25 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 3 Device types VP600 18Wxxx 6A x xx xx xx and VP600 18Wxxx 6C x xx xx xx Figure 22 Isometric view of VP600 18Wxxx 6A x xx xx xx and VP600 18Wxxx 6C x xx xx xx ...

Page 39: ...ECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 26 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 3 1 Dimensions Figure 23 Top view Figure 24 Side view ...

Page 40: ...VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 27 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 25 Front view Figure 26 Bottom view threaded holes for holding device ...

Page 41: ...pective data sheet for your specific VECTOPOWER 3 2 3 3 Cooler The necessary flow rate for your VECTOPOWER device can be found in the data sheet for the corresponding device Cooler pressure drop bar with flow rate l min Figure 27 Pressure decrease flow rate characteristic The volume of cooling liquid in the cooling unit is approx 450 ml The coolant piping connections of this VECTOPOWER housing hav...

Page 42: ...l 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 3 4 Hole pattern Wedge lock washer Fastening Screw Optional alternative fastening Minimum fastening Minimum fastening Figure 28 VECTOPOWER series device Recommended assembly material Screws M8 4 10 pc DIN 25201 lock washers Nord Lock M8 4 10 pc or according to the number of screws The corner ho...

Page 43: ... ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Approximate values Min property class of screws 8 8 Max screw in depth 20 mm Tightening torque 15 Nm Mounting surface tolerance 0 1 100 Hole pattern of the mounting surface Recommended hole diameter 9 mm Figure 29 Hole pattern ...

Page 44: ..._Wx_xxx_Installationsanleitung_v1_20_en doc 31 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 4 Device types VP600 28Wxxx 6A x xx xx xx Figure 30 Isometric view of VP600 28Wxxx 6A x xx xx xx ...

Page 45: ...16 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 32 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 4 1 Dimensions Figure 31 Top view ...

Page 46: ...rinted 2016 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 33 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 32 Side view ...

Page 47: ... 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Figure 33 Front view 3 2 4 2 Weight The weight of this housing type is approx 30 35 kg according to the design and the power stage For further information see the respective data sheet for your specific VECTOPOWER 3 2 4 3 Cooler The necessary flow rate for your VECTOPOWER device can be found in the data ...

Page 48: ...l info aradex com http www aradex com 49 0 700 Cooler pressure drop bar with flow rate l min Figure 34 Pressure decrease flow rate characteristic The coolant piping connections of this VECTOPOWER housing have a G internal thread Suitable fittings are listed in chapter 4 3 2 The tightening torque depends on the material of the fittings but should not exceed 35 Nm For easy sealing the thread of the ...

Page 49: ...G Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 2 4 4 Hole pattern Figure 35 Bottom view holding fixtures At least one screw must be used for each fixing bracket Recommended assembly material Screws M10 4 8 pc DIN 25201 lock washers Nord Lock M10 4 8 pc or according to the number of screws ...

Page 50: ...1_20_en doc 37 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 Approximate values Min property class of screws 8 8 Max screw in depth Depending on the mounting sur face Tightening torque 30 Nm Mounting surface tolerance 0 1 100 ...

Page 51: ...ION The following points must be observed for the cooler The maximum pressure resistance can be found in the data sheet of your VECTOPOWER The maximum pressure against the environment must not exceed the limit values given in the data sheet either To prevent corrosion and algae formation a corresponding glycol additive must be used See the information in the data sheet Due to the fine cooling duct...

Page 52: ...or dc link Connectors for motor Current measurement Measurement of output current Measurement of output voltage Connector Optional measurement of motor voltatges Optional Memory Gatesignals Error detection Dc link measurement Figure 36 Structural diagram of a VECTOPOWER device The VECTOPOWER VP600 18W1xx xx x xx xx xx devices contain activation and current measurement for 3 motor phases The voltag...

Page 53: ...pment Polarity protection Undervoltage protection below approx 8 V the power stage is switched off The increasing current that occurs with a lower input voltage may also trigger the overcurrent monitor and cause the entire device to switch off Overvoltage protection up to a maximum permissible input voltage of approx 32 V An internal voltage UB is generated from the externally applied logic power ...

Page 54: ...nstalled components The internal DC link capacitance is also found in the data sheet The DC link capacitors are integrated for the switching operations of the power semiconductors The DC link voltage must always be smoothed using external capacitors if a high voltage battery does not provide the DC link supply for example DANGER Danger In the case of impermissible removal of the required covers im...

Page 55: ...unted in the DC link If the DC link voltage is connected without a suitable pre charge a very large current will flow into the capacitors and can then damage them For this reason use a suitable precharging circuit to ensure that the maxi mum charging current of 25 A is not exceeded 3 6 Grounding and insulation protection In the case of an electrically isolated DC link for example when power is sup...

Page 56: ... functions The other pins have a customer specific assignment The pin assignment of all connectors can be found in the data sheets of the respective VECTOPOWER type These installation instructions give an overview of the possible functions 3 7 1 Connectors The pin assignment especially of the type specific connectors can be found in the data sheet of your VECTOPOWER device 3 7 1 1 Device types VP6...

Page 57: ...waldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 7 1 2 Device types VP600 18Xxx0 21 x xx xx xx DC link connection U V W Motor connection ST3 Type specific Fan power supply ST4 Type specific Water cooling ST2 Type specific ST1 Figure 39 Arrangement of the connectors on the housing VP600 18xxx0 xx x xx xx xx ...

Page 58: ... xx DC DC link connection U V W Motor connection ST2 Type specific Water cooling Water Cooling ST1 ST3 Type specific Figure 40 Arrangement of the connectors on the housing VP600 18xxx0 6A x xx xx xx 3 7 1 4 Device types VP600 28Wxxx 6A x xx xx xx ST1 DC2 DC2 DC link connection Axis 2 DC1 DC1 DC link connection Axis 1 U2 V2 W2 Motor connection Axis 2 U1 V1 W1 Motor connection Axis 1 ST3 Type specif...

Page 59: ...3 7 2 1 Connector type The 23 pin connector ST1 has an identical structure on all devices Individual pins can not be assigned other functions here However not all functions are available with all devices Consult your contact at ARADEX AG for this in individual cases A connector suitable for IP67 protection class is used for devices of the WF series The connector is used without a seal on devices o...

Page 60: ...e device The lines are connected to this IP67 protection class version 770680 1 CONTACT AMPSEAL AU L P Gold contacts for crimping for connector 23 POS AMP SEAL PLUG ASSY Suitable for line cross section 0 5 1 25 mm with an external diameter of the cable sheath of 1 7 2 7 mm 770854 3 SEAL PLUG In the case of the IP67 protection variant unused pins must be equipped with so called SEAL PLUGS to preven...

Page 61: ...rature sensor no 2 Input 8 AN_I1 Analog current input no 1 plus Input 9 CAN_L CAN bus low Bidirectional 10 CAN_H CAN bus high Bidirectional 11 COM1_TxD RS 232 interface for firmware update TxD Bidirectional 12 COM1_RxD RS 232 interface for firmware update RxD Bidirectional 13 EN_CONF Digital input to allow a firmware up date Input 14 CAN_GND CAN bus ground Bidirectional 15 COM_GND RS 232 ground Bi...

Page 62: ...n Direction as viewed from the VECTOPOWER Supply voltage ground connection 2 KL 30B Supply 12 V 24 V Input 1 KL 31 Supply 0 V Also ground connection for Enable Pin3 EN_CONF Pin 13 Digi Out 1 Pin 4 Digi Out 2 Pin 5 Digi In 1 Pin 16 and Digi In 2 Pin 17 Input Special functions 3 Enable Enable for the power stage Input 13 EN_CONF Digital input to allow a firm ware update Input Digital I Os 4 Digi Out...

Page 63: ...us Input 8 AN_I1 Analog current input no 1 plus Input 23 An_I1 Analog current input no 1 mi nus Input The pin number assignment is printed on the connector The pin assignment given here is available in the maximum expansion stage The specif ic pin assignment of a VECTOPOWER type can be found in the data sheet of your VEC TOPOWER 3 7 3 ST2 ST3 ST4 Customer specific connection for logic signals Thes...

Page 64: ...7 protection when plugged in and mounted correctly Suitable accessories are available as a set from ARADEX See chapter 4 2 Suitable sealing caps are included in delivery with the VECTOPOWER These can be ordered from Intercontec under order number 8B 071 00 3 7 3 1 Types installed in the VECTOPOWER The type P insert is installed in the VECTOPOWER itself Figure 42 Type P connector insert in the VECT...

Page 65: ...or the line The mating connector for the VECTOPOWER requires a type E insert Figure 44 Type E connector insert for connectors from outside with 3 coding slots This insert must be installed in a suitable connector housing Figure 45 Connector housing for accommodating the insert A seal for the corresponding cable diameter is also required A cable clamp with a dou ble lip seal is used for this purpos...

Page 66: ... clip female crimp socket 1 0 mm Crimping range max 1 0 mm The type designation for the insert is Inter contec number 60 001 11 Crimp male contact 1 0 mm Crimping range max 1 0 mm The type designation for the insert is Inter contec number 61 004 11 Figure 47 Contact socket for crimping Figure 48 Contact pin for crimping The following tool is required for crimping Intercontec crimping pliers mid si...

Page 67: ...he external wiring Otherwise if an error occurs a high current can result in the destruction normally ther mal of the line and the measuring technology installed in the VECTOPOWER For the connectors of the voltage measurement type A type E insert is installed in the device and the mating connector must therefore be type P Please note These connectors can be configured on the Intercontec Produkt Gm...

Page 68: ...orch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 3 7 4 1 Types installed in the VECTOPOWER The type E insert is installed in the VECTOPOWER itself Figure 49 Type E connector insert in the VECTOPOWER This connector insert sits in a straight flush mounting box Figure 50 Device socket in the VECTOPOWER designed as a male connector in...

Page 69: ...9181 91 E Mail info aradex com http www aradex com 49 0 700 3 7 4 2 Types used for the line The mating connector for the VECTOPOWER requires a type E insert Figure 51 Type P connector insert for connectors from outside This insert must be installed in a suitable connector housing Figure 52 Connector housing for accommodating the insert A seal for the corresponding cable diameter is also required A...

Page 70: ...pin contact pin is present in the VECTOPOWER a female pin contact socket must be used at the corresponding point on the mating connector and vice versa The type designation for the insert is In tercontec number 60 254 11 The type designation for the insert is Inter contec number 61 193 11 Figure 54 Contact socket for crimping Figure 55 Contact pin for crimping The following tool is required for cr...

Page 71: ... therefore describes the possible func tions that are available with a controller PCB These cannot all be used at the same time Contact us regarding the combination possibilities and available variants The pin assignment of your VECTOPOWER can be found in the corresponding data sheet 3 7 5 1 Block diagram overview of possible interfaces The following block diagram gives an overview of all possible...

Page 72: ...s INC 1 INC 2 INC OUT Fan monitoring 2 inputs 10V 2 inputs 20mA 4 inputs NTC 6 inputs PT100 2 dc link voltage measurements isolated 6 current measurements motor phases isolated IGBT gate signals for up to 6 phases 6 temperature measurements for igbt 4 digital outputs 8 digital inputs supply voltage 12V 24V Enable Enable for firmware update Controller ad converters memory A B Line Clock Data Z Z A ...

Page 73: ...A When the 12 V DC supply is used the current consumption of the incremental encoder may be a max imum of 50 mA o The voltage drop is not equalized on the supply line between VEC TOPOWER and the incremental encoder It is not possible to use a Sense line to correct the supply voltage for long lines The following sensor types can be connected o Sine cosine incremental encoder with 5 V DC supply and ...

Page 74: ...ted identically for both incremental encoders This means that both encoders must be supplied with 5 V DC or 12 V DC it is not possible to mix the supply voltage Sufficient pins must be available on the connectors ST2 ST3 and ST4 for this purpose The availability of this function and the pin assignment can be found in the data sheet of your VECTOPOWER 3 7 5 4 Resolver 1 function block See the data ...

Page 75: ...erface or the parameterization is done via VE Config The RS 232 connection is normally electrically isolated The ground connection for this therefore has to be wired separately See ST1 pin assignment chapter 3 7 2 3 7 5 8 USB function block In addition to the serial interface a VECTOPOWER can also be optionally accessed via USB The USB port allows the same functions as the RS232 1 interface A firm...

Page 76: ... isolated The ground connection for this therefore has to be wired separately See ST1 pin assignment chapter 3 7 2 3 7 5 10 VECTOBUS function block For the devices of the VECTOPOWER series A VECTOBUS input can be realized for connection to a VECTONUM PCI card or another upstream VECTOBUS module A VECTOBUS output can be realized for the connection of further VECTOBUS modules Sufficient pins must be...

Page 77: ...EDDED operating system maximum 4 kHz A resolution of 8 bits is available via the CAN bus for each direct cyclically transmitted value The full resolution can be used via the parameter interface See the VECTOPOW ER operating instructions Sufficient pins must be available on the connectors ST2 ST3 and ST4 to use analog in puts The availability of this function and the pin assignment can be found in ...

Page 78: ... be available on the connectors ST2 ST3 and ST4 to use digital in puts The availability of this function and the pin assignment can be found in the data sheet of your VECTOPOWER 3 7 5 13 Digital output function block There are a maximum number of four digital outputs available When an on signal is present in the software they provide a switched on open collector output This means that a station ha...

Page 79: ...ure 59 Protective circuit of the digital outputs Sufficient pins must be available on the connectors ST2 ST3 and ST4 to use digital out puts The availability of this function and the pin assignment can be found in the data sheet of your VECTOPOWER 3 7 5 14 DC link voltage measurement function block Each device of the VECTOPOWER series internally measures the applied DC link volt age This causes th...

Page 80: ...inal voltage if motor chokes or an LC filter are used A separate connector must be used to observe the required distances between the conductive lines Only ST4 is permitted for this The measuring range depends on the selected DC link voltage as well as the motor volt age The value for your device can be found in the corresponding data sheet Both measurements are electrically isolated from the logi...

Page 81: ...ually Contact sales aradex com 3 7 6 3 Tool for screw fittings When the motor lines and the DC link supply are connected with the VECTOPOWER the lines must be connected in an order that mechanically allows space for screwing the fittings in To make this easier there are socket wrenches specifically for these screw fittings They can be obtained from the screw fitting manufacturer Image Source Pflit...

Page 82: ... possibility for transport protection are simple plastic dummy disks Image Source Pflitsch Pflitsch article designation For screw fitting BS 27 M32 BS 22 M25 BS 11 M20 BS 9 M16 BS 7 M12 3 7 6 5 DC link connection This connection does not have a number The VECTOPOWER device is connected with the DC link via a screw fitting to a connection block inside the VECTOPOWER device See chapter 6 4 3 7 6 6 M...

Page 83: ...rews and Nord Lock washers for connecting the motor phases and high voltage supply installed in the device consisting of o 5 Nord Lock M8 washers 2 axis devices correspondingly have 10 pieces o 5 M8 screws 2 axis devices correspondingly have 10 pieces o 5 95 mm wire terminals 2 axis devices correspondingly have 10 pieces Screw fittings for the motor lines and high voltage supply as described in ch...

Page 84: ... VP_040010 Material for mating connector ST1 consisting of Mating connector 23 female pins crimp con tacts crimping pliers necessary 23 dummy plugs for un used pins ST2 ST3 or ST4 Source Intercontec VP_040015 Material for mating connector ST2 ST3 or ST4 consisting of Connector housing Insulating body E 17 female pins crimp con tacts crimping pliers necessary 17 male pins crimp con tacts This mater...

Page 85: ...aded unions with a cylindrical thread These can be purchased from Landefeld www landefeld de for ex ample Figures Source Lande feld Thread type Landefeld order no Remarks Threaded union IQSG 1412 G IQSG 1216 G A reducer is necessary here for a connection to Threaded nozzle GT 1412 MSV ED GT 3425 MSV Does not contain a seal ing ring Reducer ex ternal inter nal RI 3 4 X 1 2 ED Contains an elastomer ...

Page 86: ...s special care must be taken dur ing transport and storage Shocks are to be avoided Impacts are to be avoided Storage temperature 0 C to 55 C unless other limit values are given in the data sheet CAUTION During transport the M8 screws for fastening the feed line for the DC link as well as for connecting the motor phases must be inserted and tight ened Observe the permissible torque Otherwise the p...

Page 87: ... safety rules and regulations for preventing accidents No warranty is accepted for damage that results from the use of non original spare parts 5 Required connections minimum configuration 5 1 Operation with an incremental encoder Operation with an incremental encoder requires at least the encoder tracks A A B and B Furthermore the incremental encoder has to be connected to a supply voltage For th...

Page 88: ...this case the CAN bus is not used 5 2 Sensorless operation In order to allow sensorless operation in the minimum configuration the connections shown in Figure 61 must be created at a minimum The voltage measurement for sensorless control is performed internally in the device If a motor choke or an LC filter is used an external voltage recording is necessary as well VECTOPOWER CAN Bus DC Link inclu...

Page 89: ...see the dimensional drawings in chapter 3 2 The screws for retention must be secured according to the application in order to en sure a firm retention of the VECTOPOWER device Corresponding locking elements must be used for this purpose 6 2 Distances from neighboring components Certain minimum distances must be observed for some VECTOPOWER devices during installation These are explained in the fol...

Page 90: ...allationsanleitung_v1_20_en doc 77 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 A B C A D E Figure 62 Device types VP600 18Xxx0 21 x xx xx xx C A A B D E Figure 63 Device types VP600 18Wxx0 61 x xx xx xx ...

Page 91: ...1_20_en doc 78 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 A A D E C B Figure 64 Device types VP600 18Wxxx 6A x xx xx xx and VP600 18Wxxx 6C x xx xx xx AG A DG E D B C AG A Figure 65 Device types VP600 28Wxxx 6A x xx xx xx ...

Page 92: ...s Spacing or heat protection elements must be provided here if necessary 3 Recommended distance for properly using the intended handles If these are not used the distance can also be reduced to 0 4 A greater distance is required to connect the power lines access with torque wrench When con nected no minimum distance is required if item 2 is observed 5 Minimum distance A distance of 250 mm as well ...

Page 93: ... control Leave the seal uno pened if possible and send the device to ARADEX DANGER High voltage fuses Make sure that semiconductor fuses are integrated in the DC link line in order to ensure isolation in the case of a fault Logic supply fuses Make sure that the voltage supply for the logics has an external fuse The fuse may have a maximum nominal current of 6 A The following load limit integrals a...

Page 94: ...al damage Attention After the mains voltage is switched off it is necessary to wait at least 5 minutes before starting work in or on the inverter the DC voltage in the DC link capacitors has to discharge through the discharging resistors first 6 4 Connection of the DC link and the motor phases For connecting the DC link and the motor phases there is a corresponding connection block located underne...

Page 95: ...oosen Make sure that the screws fit correctly Note that the corresponding Nord Lock wedge lock washer pair is used Installation examples source Nord Lock data sheet Figure 66 Screw connections Device version Max tightening torque Nm VP600 18Wxx0 61 x xx xx xx 20 VP600 18Xxx0 21 x xx xx xx 20 VP600 18Wxxx 6A x xx xx xx 15 VP600 18Wxxx 6C x xx xx xx 15 VP600 28Wxxx 6A x xx xx xx 15 When assembling t...

Page 96: ... current In addition the line must be approved for the voltage class used In order to ensure that the screw fittings do not leak the permissible di ameter of the line must be observed for the seal as well as the shield See chapter 3 7 6 A correct and standards compliant assembly must be ensured CAUTION DC link polarity An incorrect connection in the DC link will lead to the destruction of the VECT...

Page 97: ... connection proceed as follows 1 Make sure that there is no DC link voltage any more at the feed line from the bat tery or the supply for the DC link Secure the DC link against being switched on again 2 Next only open the red marked screws of the device cover Figure 67 Opening the access cover Never loosen the screws of the cover itself Make sure that the seal has not been destroyed Next remove th...

Page 98: ...ex com 49 0 700 U V W U V W U V W U2 2 2 V2 W2 U1 1 1 V1 W1 Figure 68 Contacting for the DC link and the motor phases 5 Screw the wire terminal together with the supplied M8 screw using the Nord Lock wedge lock washer 6 Screw the screw fitting into the housing Make sure that the cable shield fits cor rectly and lies flat in order to prevent the device from leaking 7 Visually check that the seal fi...

Page 99: ...81 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 6 5 Direction of installation 6 5 1 VP600 xxXxxx For devices with an additional internal cooling via and air supply from outside the fol lowing direction of installation is required Figure 69 Figure 70 Figure 69 and Figure 70 show the prescribed direction of assembly for this device vari ant The connections and ...

Page 100: ...e EMC installation instructions must be observed The machine must be secured against restarting The device may only be installed and operated when it is in a faultless and perfect condition Modifications to and conversions of the device are not permitted Do not lay data and transmission lines in the direct vicinity of lines that carry high voltage or that are used to switch inductive or capacitive...

Page 101: ...a VECTONUM control via VECTOBUS the following pin assignment applies STx VECTOPOWER standard assign ment VECTOBUS IN VECTONUM PCI western connector VECTOBUS OUT No Designation Direction No Designation Direction 9 VP_MstIn Receive 1 Mst Out Transmit 10 VP_MstIn Receive 2 MstOut Transmit 8 VP_MaOut Transmit 3 Slv In Receive 6 5V Mst 4 5V IN 6 5V Mst 5 5V IN 7 VP_MaOut Transmit 6 Slv In Receive 11 0V...

Page 102: ...o Designation Direction 14 VP_SlvOut Transmit 9 VP_MstIn Receive 13 VP_SlvOut Transmit 10 VP_MstIn Receive 15 VP_SlvIn Receive 8 VP_MaOut Transmit 12 5V_Ext 6 5V_Mst 16 VP_SlvIn Receive 7 VP_MaOut Transmit 17 0V_Ext 11 0V_MST This connection is necessary for The master slave operation of several VECTOPOWER devices in combination The connection of several VECTOPOWER devices in one bus to a VECTONUM...

Page 103: ...unding and electrical connection must be carried out properly in accordance with all standards and other applicable national and international safety rules and regulations for preventing accidents 7 1 Visual inspection The device must be visually inspected before commissioning Correct cable routing cable shielding Connection of the power supplies Proper connections Secure fit of the screws 7 2 Req...

Page 104: ... your own CAN bus Further information on this is found in the VECTOPOWER operating in structions 8 1 Functions The following functions can be realized with the VECTOPOWER device Operation of a motor use as a motor inverter Operation of a motor with an incremental encoder The incremental encoder must have an encoder line count in the form of 2n in other words 1 2 4 8 16 The maximum line count is 20...

Page 105: ... VEC TOPOWER inverter then regulates the speed while taking into account maxi mum permissible accelerations U f voltage frequency operation In U f operation a voltage and a frequency are output This can be used to control asynchronous motors of fan drives for example Commutation In this mode the rotor position can be determined after switch on 8 4 Protective functions The devices of the VECTOPOWER...

Page 106: ... for example 8 4 2 Overvoltage and undervoltage of the HV supply A minimum voltage in the HV range is necessary for regular operation If this voltage is not achieved the device will be switched off due to undervoltage This can be used for example to prevent the battery from being damaged further in the case of an insuffi cient battery voltage when a fault occurs This limit can be parameterized by ...

Page 107: ...tor and the power stage against a thermal overload it is pos sible to parameterize a thermally permissible continuous current as well as a peak cur rent The VECTOPOWER inverter then limits the permissible current to the thermal nominal current after the parameterized time has elapsed The thermal continuous currents for the motor are determined by ARADEX in coopera tion with the motor suppliers CAU...

Page 108: ...0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 95 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 CAUTION A safe disconnection must be realized externally by a contactor to discon nect the high voltage supply ...

Page 109: ...g the operation of the VECTOPOWER device must be dissipated through the integrated cooler The amount of the resulting power loss depends on the output current and the PWM frequency of the power stage The output current and thus the power of a VECTOPOWER drive module also depends on the temperature of the IGTB s The lower the temperature of the cooler is the greater the continuous output current of...

Page 110: ...ieved by ensuring a distance of at least 0 3 m be tween the motor lines and neighboring signal lines Lines laid in parallel with too little or no distance from each other can lead to strong interferences in measurement and signal lines and must be avoided If you need further information on the topic of electromagnetic compatibility we will be happy to provide you with the document EMC Installation...

Page 111: ...lf As a result depending on the grounding of the DC link network the DC link potential to ground can jump when the power semiconductors are connected If it is necessary in your application install Y capacitors that are suitable for your appli cation and meet the locally valid safety regulations from DC link minus to ground housing as well as DC link plus to ground This capacitively couples the DC ...

Page 112: ... is possible from touching the cables and terminals in the VECTOPOWER After switching off wait at least 5 minutes before reaching into the VECTOPOWER 1 Switch off the mains voltage by deactivating the external fuse elements 2 Disconnect the VECTOPOWER from the mains via the disconnect switch 3 Disconnect all connectors properly 11 2 Dismantling the VECTOPOWER Open and disconnect the housing in rev...

Page 113: ...rinted 2016 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 100 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 12 Notes ...

Page 114: ...old Printed 2016 10 12 VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en doc 101 ARADEX ARADEX AG ARADEX AG Ziegelwaldstr 3 73547 Lorch Germany T el 49 0 7172 9181 0 Hotline Fax 49 0 7172 9181 91 E Mail info aradex com http www aradex com 49 0 700 ...