arcelik BEKO G91629NWU, Service Manual

Page 1: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 01 1 FOUREVER 3 DOOR G91629NWU SERVICE MANUAL REVISION HISTORY NO REVISION DATE 00 First publication 10 10 2015 01 18 10 2018 02 03 04 05 06 07 TND eklendi...

Page 2: ...NG SYSTEM 18 7 1 Component List and Operating Principles 18 8 ELECTRONIC CONTROL SYSTEM DEALER MODE ACTIVATION 20 8 1 U4 CONTROL CARD FOREVER DISPLAY DEALER MODE 20 8 2 U4 CONTROL CARD FOREVER DISPLAY...

Page 3: ...e of the refrigerator 56 10 12 The doors cannot be closed 57 10 13 Water cannot be dispensed from the water dispenser 58 10 14 Condensation in the form of drops on the water dispenser area 59 11 MOUNT...

Page 4: ...83 11 36 Carbon filter cover and carbon filter 83 11 37 Ioniser illumination cover Ion fresh 84 11 38 Sensor cover 84 11 39 Moving middle compartment group 85 11 40 Hab guide 85 11 41 Hand plate disp...

Page 5: ...96 11 57 Heated pipe group 97 11 58 Discharge groups 97 11 59 Middle hinge group and pin 98 11 60 The metal door puller mechanism 98 11 61 The condenser fan motor 99 11 62 Sound damper 99 11 63 Servi...

Page 6: ...ectrical parts of your refrigerator and cause short circuit or electric shock x Do not use mechanical devices or methods other than those recommended by the manufacturer to expedite defrosting process...

Page 7: ...t has a door lock keep the key out of the reach of children 1 5 Compliance with the WEEE directive and disposal of the waste product x This product does not contain the harmful and prohibited substanc...

Page 8: ...GERATOR REV NO 00 8 2 General appearance of the product The figure given is for schematic purposes and may not be exactly the same with the product If the relevant parts are not available in the produ...

Page 9: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 9 2 1 General Dimensions of the Product...

Page 10: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 10...

Page 11: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 11 2 2 Opened View of Product at 90...

Page 12: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 12 2 3 Maximum Opened View of the Product...

Page 13: ...ance since the design of the appliance is not suitable for such actions You may injure yourself or damage the appliance IMPORTANT To prevent cutting or damaging the power cable make sure that the cabl...

Page 14: ...laced around a recessed wall make sure that there is at least 5 cm clearance between the ceiling and side walls x Do not place the product on materials such as carpet or rug x Place the refrigerator o...

Page 15: ...nsed electrician to connect an appropriate fuse x The specified voltage must be equivalent to your mains voltage x Do not set any connection with extension cables or multiple outlets WARNING Damaged p...

Page 16: ...ing and maintenance x Do not use the refrigerator on wet floors There is the risk of electric shock in terms of safety 5 General Operation Principle Electronic NF refrigerator is composed of fridge an...

Page 17: ...lary pipe 6 Freezer evaporator group 7 Cooler evaporator group 8 Return Pipe Welding Points A Compressor Coil Condenser B Coil Condenser Flange Heater C Flange Heater Dryer D Dryer Capillary tube E Re...

Page 18: ...n the freezer compartment by passing it continuously over the evaporator Condenser fan motor It is located at the bottom of the cabin It prevents excessive heating of the condenser and drops condensat...

Page 19: ...ooling doors are open a signal is transmitted to the control board and thus FF illumination units are lit and disabled if the fan is running When the door is closed lamps are turned off and the fan st...

Page 20: ...rigerator has a six key system Set values are shown on the display The figure given is for schematic purposes and may not be exactly the same with the product If the relevant parts are not available i...

Page 21: ...icon lights continuously Related icons light as the display button is pressed no cooling is made If the door is opened door open alarm is heard and pressing any button deactivates the active door ope...

Page 22: ...The display board we use in the refrigerator has a six key system Set values are shown on the display pressing for 3 seconds Step 1 Press and hold On Off and Alarm Off buttons for 3 sec anytime after...

Page 23: ...1 is terminated Step 2 Firstly the display software version info is shown on the FF compartment and the revision info is shown on the FRZ compartment Shown on Forever displays as version revision 0 0...

Page 24: ...play step is entered Sensor display is as follows View Value Sensor View Value Cabin Code Sensor value and sensor code Sensor value at FRZ compartment at FF compartment Sensor value and cabin code abb...

Page 25: ...e shortly pressed simultaneously together setting mode switches between reading concurrent on off of fans and illuminations component driving water intake time and dispenser light time after each pres...

Page 26: ...FO Ice Valve bU Ioniser Io Water Pipe Heating Sb Blue Light bA Ice Selector IS FF Illumination FL Ice Shutter IH Frz Fan rF Ice Pusher IP Frz Eva heater rE Condenser Fan CF Frz Illumination rL Compre...

Page 27: ...ted Pressing OFF stops icematic motor Step6 On Off and Alarm Off buttons are shortly pressed simultaneously to switch to the component driving step Opsiyonel Setting Icematic water intake time within...

Page 28: ...ing the freezer set button 8 times MAINTENANCE QUALITY ISIG PROCESS PREPARED BY NAME SURNAME TEAM 220007 28530 PREPARED ON 04 09 2018 MACHINE CODE LESSON NO Page No 1 2 Tacettin Ekici Electronic Contr...

Page 29: ...larm is terminated by pressing any button The service mode is remembered after a power outage The fair mode can be ended by pressing the refrigerator On Off and pressing the Alarm Off button for 3 sec...

Page 30: ...ommanded Withdrawn Power W Notes 0 2 2 0 FF Heater 0 2 4 0 FF Fan If the FF and FRZ door is not open 4 2 6 0 Ioniser Blue Light 6 2 8 0 Defrost Heater 6 2 10 0 Frz Fan If the FRZ door is not open 10 2...

Page 31: ...nsor 1 KN4 14 15 KN4 INPUT Ice Switch KN4 9 10 INPUT Dispenser Switch KN4 12 13 110V AC INPUT Line KN5 1 KN5 INPUT Neutral KN5 3 110V AC OUTPUT FRZ Defrost Heater KN5 5 KN5 FF Heater KN5 6 Ioniser KN5...

Page 32: ...0 30 FF FRZ Light KN10 13 Fan KN10 14 GND KN10 15 Analogue LV INPUT DC FF Door KN9 1 2 KN9 INPUT DC FRZ Door KN9 4 5 12V DC OUTPUT VALVE B KN11 6 KN11 VALVE A KN11 7 12 VDC KN11 8 VALVE B KN11 9 VALVE...

Page 33: ...15 KN4 INPUT Ice Switch KN4 9 10 INPUT Dispenser Switch KN4 12 13 110V AC INPUT Line KN5 1 KN5 INPUT Neutral KN5 3 110V AC OUTPUT Compressor Condenser Fan KN5 4 KN5 FRZ Defrost Heater KN5 5 FF Heater...

Page 34: ...E REFRIGERATOR REV NO 00 32 Analogue LV INPUT DC FF Door KN9 1 2 KN9 INPUT DC FRZ Door KN9 4 5 12V DC OUTPUT VALVE B KN11 6 KN11 VALVE A KN11 7 12 VDC KN11 8 VALVE B KN11 9 VALVE A KN11 10 5V DC OUTPU...

Page 35: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 33 8 11 Electric Circuit Diagram...

Page 36: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 34 9 U4 MALFUNCTION ERROR CODES...

Page 37: ...ge Compartment Evaporator Sensor Error E3 Fridge Compartment Air Sensor Error E4 Freezer Compartment Defrost Heater Error E8 Icematic Air Sensor Error E9 Icematic Failure E13 Speed Frz Fan Error E15 S...

Page 38: ...e at pins 5 and 6 of the socket and check if the value is between 5K and 200K Replace control board Referring to Sensor replacement SUF replace the faulty sensor Yes No E0 Freezer Air Sensor Error Tur...

Page 39: ...control board and check if the value is between 5K and 200K Replace control board Referring to Sensor replacement SUF replace the faulty sensor Yes No E1 Freezer Evaporator Sensor Error Turn on the r...

Page 40: ...of control board and check if the value is between 5K and 200K Replace control board As the sensor is enclosed in polyurethane it cannot be replaced Yes No E2 Fridge Evaporator Sensor Error Turn on t...

Page 41: ...2 of control board and check if the value is between 5K and 200K Replace control board Referring to Sensor replacement SUF replace the faulty sensor Yes No E3 Fridge Air Sensor Error Turn on the refr...

Page 42: ...freezer defrost heater in service test Check if the value read from wattmeter conforms to the total power of defrost heater drain heater Is it running in service test when compressor is not active Ye...

Page 43: ...s 14 and 15 of control board and check if the value is between 5K and 200K Replace control board Referring to Sensor replacement SUF replace the sensor Yes No E8 Icematic Air Sensor Error Turn on the...

Page 44: ...t KN4 pins 7 and 8 Replace Icematic E9 Icematic Motor Error Turn on the refrigerator Operation is successful Yes No Yes Is there 12V Replace control board In service test rotate icematic motor in corr...

Page 45: ...preventing the rotation of the fan If there is any problem fix it Operate the refrigerator Replace Freezer Fan Yes No E13 Speed Frz Fan Error Turn on the refrigerator Operation is successful If cables...

Page 46: ...otation of the condenser fan If there is any problem fix it Operate the refrigerator Replace Condenser Fan Yes No E15 Speed Condenser Fan Error Turn on the refrigerator Operation is successful If cabl...

Page 47: ...he reed switch with your hand and check if the fan is running Is Freshfood fan running Remove the connector of the cables entering the body from the compressor s side Use a crocodile clip to attach Br...

Page 48: ...erate freshfood heater in service test Check if the value read from wattmeter conforms to the power of freshfood heater Freezing error due to electrical issues Yes No Yes Is the value suitable As the...

Page 49: ...2 Condensation in the Fridge Compartment The refrigerator is not operating YES Is the refrigerator correctly plugged in NO Is the fuse of the socket to which your refrigerator is connected or the main...

Page 50: ...to a colder degree Opening and closing the door frequently Decreasing the time the door left open and using it less frequently Set position of the refrigerator is switched to a colder degree and the...

Page 51: ...or while plugging the appliance in and out as the refrigerant pressure in the cooling system of the refrigerator has not been balanced yet The refrigerator will start running approximately after 6 min...

Page 52: ...ature may be high NO This is normal Cooling down of the refrigerator completely may last for a couple of hours longer Hot food causes the refrigerator to run longer until the appliance reaches the saf...

Page 53: ...ent is sufficient The fresh food compartment s temperature is adjusted to a very low value The freezer compartment s temperature is adjusted to a very low value YES YES Adjust the fresh food compartme...

Page 54: ...the changes in the ambient temperature This noise comes from the solenoid valve of the refrigerator Solenoid valve functions for the purpose of coolant passage through a compartment called MULTIZONE C...

Page 55: ...Fan motor blade may be skewed NO YES Have the fan motor seated on the rubber wedges Fan motor is grouped onto the rubber wedges It might have been grouped improperly NO The cable of the fan motor may...

Page 56: ...Fan motor is grouped onto the rubber wedges It might have been grouped improperly NO The cable of the fan motor may be contacting the blade YES Correct the position of the cable NO If the rpm value i...

Page 57: ...rigerator Noise from the refrigerator YES Compressor pipes may be contacting somewhere Check the pipes NO As the capillary pipe is long it may contact the eva cover or the body Check it NO Noise might...

Page 58: ...or Condensation on the inner walls of refrigerator The doors are ajar Make sure that the doors are fully closed NO Hot and humid weather increases frosting and condensation NO The doors might have bee...

Page 59: ...or Humidity occurs on the outer side of the refrigerator or between the doors YES Clean inside of the refrigerator YES YES The weather may be humid Clean inside of the refrigerator with a sponge warm...

Page 60: ...he water dispenser The door s is are not closing The refrigerator is probably not standing completely upright on the floor and it might be rocking when slightly moved YES Door seals may be failed Adju...

Page 61: ...r pipe from the water valve and discharge the water to a container for 1 2 minutes Attach the pipe again and check it again YES System may have take air inside NO Remove the display group to check whe...

Page 62: ...must be closed in a way that it does not let air in Check and or replace it YES Ice pouring mouth flap may be ajar NO Display will be removed and position of the water pipe will be checked If it is t...

Page 63: ...e group Inset handle is used on the product The handles on the cooling doors are detached from bottom up direction And from right to left on the freezing door Tape can be placed in direction of detach...

Page 64: ...2 Inset handle is used on the product The handles on the cooling doors are detached from bottom up direction And from right to left on the freezing door Tape can be placed in direction of detachment i...

Page 65: ...e bottom Remove the screws to take the cover out 11 4 Service hatch The service hatch used on the rear wall section of the product is fixed to the rear wall by insertion to plate and 1 screw Remove th...

Page 66: ...1 screw Screw is removed off and the board is detached according to the arrow direction 11 6 Electronic Card Electronic card is fixed in the housing with bench stops Afterwards socket connections are...

Page 67: ...00 65 Front leg plate group is fixed by overlapping to the product and 1 screw Remove the screws to take the group out 11 8 Rear leg plate group It is fixed with 4 screws Rear leg plate is detached b...

Page 68: ...nto the arrow direction Optional 11 10 TPK shelf Gallon Door Shelf is used on the upper section of cooling left and right doors Detached by moving onto the arrow direction 11 11 Door shelf 90 mm for g...

Page 69: ...ted motions The buttons located on the inner section of the shelf are pressed simultaneously in movement is required 11 13 Adjustable glass shelves Adjustable glass shelves are inserted to the channel...

Page 70: ...files on which the adjustable glass shelf profiles are grouped are fixed by 2 screws Profiles are detached by removing off the screws 11 15 Fridge crisper top glass shelf The glass shelf on the crispe...

Page 71: ...REV NO 00 69 Crisper are pulled from their rails and removed 11 17 Chiller compartment Chiller compartment is pulled got free from the pins on the telescopic rail slightly lifted upwards and detached...

Page 72: ...cated on the inner left section Remove by getting free from bench stops using a thin edged apparatus The led socket connection is detachable plastic clamps are cut off and the water pipe is removed 11...

Page 73: ...are detached Crisper cover group is fixed to the body by a screw on the rear wall Screw is removed off crisper cover and medium rail group are detached by pulling The medium rail group fixed by 4 cla...

Page 74: ...TOR REV NO 00 72 They are comprised of two parts Removed by removing 2 screws starting with the longer one Then the other covering part is removed which is fixed to the rear wall by 3 screws 11 21 Mid...

Page 75: ...ls on the right and the left of the middle rail group chassis are fixed by clamps Rails are detached by removing the screws and getting loose from the clamps 5 screws are removed off from the chassis...

Page 76: ...d from inner body s upper left corner pulled out from rear wall and grouped in valve and filter head in assembly The 6 35 meters long blue hose reaching the ice machine shown in image 5 is grouped in...

Page 77: ...oses are transmitted from inner body s upper left corner pulled out from rear wall and grouped in valve and filter head in assembly 2 The 6 35 meters long blue hose reaching the ice machine is grouped...

Page 78: ...E TYPE REFRIGERATOR REV NO 00 76 Dragon filter Stream from valve to filter Stream from filter to valve Stream to water dispenser Stream from valve to water reservoir Double stream from valve to ice ma...

Page 79: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 77 Dragon filter Water dispenser group Stream to water dispenser from water container Icematic group socket...

Page 80: ...8 11 24 Crisper rails Remove by getting free from bench stops using a thin edged apparatus 11 25 Telescopic rail and rail gripper Mains input To filter Stream from valve to ice machine Stream from fil...

Page 81: ...pened totally ajar for the screws to be completely seen and then they are removed off Afterwards the rail is closed the screw on the front is removed of and the is detached from its place The rail gri...

Page 82: ...edged apparatus Socket connection is removed from its housing by disassembling 11 27 Cooler ceiling illumination glass Used on fridge compartment middle shelf This group is fixed on the body by means...

Page 83: ...rouped in angled situation can be detached by needle nose pliers When placing the mew led card firstly the socket part is mounted and then the card is grouped in assembly by the clamps 11 29 Filter co...

Page 84: ...s cover grouped in assembly within the filter head is detached Water filter is inserted instead upon preference 11 31 Filter head It is fixed with 1 screw Remove the screws and pipe connections to tak...

Page 85: ...r 11 33 Cooler evaporator cover The cooling eva cover is grouped in assembly with the clamps by 2 screws 2 screws are removed off by using a thin edge apparatus and the eva cover is half open Eva cove...

Page 86: ...n are removed remove the fan 11 35 Ioniser group Ioniser cooler is used behind the fridge eva cover Can be detached by removing off 1 screw and socket connection 11 36 Carbon filter cover and carbon f...

Page 87: ...er Ion fresh Ioniser illumination cover is fixed at the bottom and top by two clamps Can be detached by slightly pulling with hands 11 38 Sensor cover Sensor cover is mounted with tabs Remove the pipe...

Page 88: ...and the skid on the lower hinge The skid is removed by slightly sliding on the direction of the arrow after the screws are removed off HAB group is dismantled by disassembling the socket connection 1...

Page 89: ...nd plate display group The hand plate display group is grouped as to cover the hinges on the upper plate 6 screws are removed off from the upper section and get loosened from the clamps on the hinge S...

Page 90: ...36 3 DOORS WARDROBE TYPE REFRIGERATOR REV NO 00 88 11 42 Display group It is fixed with 3 screws on the hinge cover Remove the screws and socket connection to detach from housing...

Page 91: ...ved by holding from rear handles Separator is used on 2 wires Separator wires are click fit to right and left with silicones 11 44 Freezer compartment upper drawer Freezer compartment upper drawer is...

Page 92: ...p and pulling 11 46 Freezer door The door is opened by pulling the freezer door the lower drawer is removed and the reinforcement connecting the telescopic rails with the door comes forth 1 screw on t...

Page 93: ...lling with hands The icebox group affixed by hanger pins is removed by slightly pulling Note The silicone outputs enabling water inlet are to be checked before placing the icebox group 11 48 Freezer s...

Page 94: ...t is in the chassis holding the telescopic rails supporting ice drawer and upper drawer as an assembly Among the freezer middle rail group the icebox group must be removed at first Then 6 screws are r...

Page 95: ...TYPE REFRIGERATOR REV NO 00 93 There are 4 rails used for freezer drawers Can be detached by removing 2 screws placed on each Rail grippers can be detached by bare hands as they are only inserted 11 5...

Page 96: ...d with synchronization wire in an assembly group Rails are affixed with 7 screws on each side The rails are pulled after the screws are removed off and rail group is detached after the screws at the b...

Page 97: ...YPE REFRIGERATOR REV NO 00 95 The freezer eva is affixed by 1 screw and clamps on the cover The screws are removed off using a thin edged apparatus and the sockets are reached 11 53 Freezer evaporator...

Page 98: ...GERATOR REV NO 00 96 Fixed with the freezer evaporator cover using 1 screw Remove the screws to take the cover out as shown in related images 11 54 Wired fan shield Removed by turning left on the eva...

Page 99: ...ver Remove the 2 screws off fixing the fan group Socket connection is removed from its housing by disassembling NOTE Make sure that it is not possible that the cable touches the propeller and the evap...

Page 100: ...icones are removed off and the heating pipe group is pulled as to detach 11 58 Discharge groups Freezer draining group is used in between compressor and coil condenser Fridge water drain group is used...

Page 101: ...ve the screws to take the cover out Middle hinge pin is detached by pliers 11 60 The metal door puller mechanism It is used under the lower covers of the fridge and freezer doors It is fixed with two...

Page 102: ...team container with two screws The screws and socket connection are removed the fan group is dismantled from the housing 11 62 Sound damper Sound damper is assembled onto the pipes of the compressor a...

Page 103: ...OR REV NO 00 101 12 Service equipment 1 Blade 2 Different bit set 3 Star bit 4 Torque bit 5 Chargeable gun 6 Flat tipped screwdriver 7 Phillips screwdriver 8 Side cutter 9 Long nose pliers 10 Box wren...

Page 104: ...inappropriate food preserving conditions and not cleaning the inner surface of the refrigerator as required can bring forth the odours Pay attention to following to avoid this problem Keeping your re...