Arconic 2022 Series, Instruction Manual

Page 1: ...stallation Tools Declaration of Conformity 2 Safety Instructions 3 Specifications 4 6 Principle of Operation 7 Preparation for Use 7 Operating Instructions 8 Maintenance 8 Disassembly Instructions 9 10 Assembly Instructions 11 12 Fill and Bleed 13 Measuring Tool Stroke 14 Components Drawings 14 17 Kits and Accessories 18 Troubleshooting 18 ...

Page 2: ...2 2022 and ERT9 series Pneudraulic Installation Tools HK1021 ...

Page 3: ...7 Avoid unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV Repetitive motion hazards 1 When using assembly power tool the operator can experience discomfort in the h...

Page 4: ...ire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur DEXRON is a registered trademark of General Motors Corp MERCON is a registered trademark of Ford Motor Corp Quintolubric is a registered trademark of Quaker Chemical Corp 12 5 31 8 4 3 11 1 5 3 13 7 0 8 2 0 9 2 23 4 1 5 4...

Page 5: ...hrough the muffler As the hydraulic piston rod moves upward a column of pressurized fluid is forced into head which moves the pull piston rearward The attached nose assembly moves with the pull piston to start fastener installation RETURN STROKE When fastener installation is completed the trigger is released Air pressure with the assistance of a spring sends the throttle valve to the up RETURN pos...

Page 6: ...e 567 or Slic Tite per manufacturer s instructions to quick disconnect fittings screw the quick disconnect fitting into the air inlet connector 3 Set the air pressure on the regulator to 90 psi 6 2 bar and connect the air hose to the air inlet connector and the tool 4 Press and release the trigger a few times to cycle the tool 5 Disconnect the air hose from the tool and remove the retaining nut Se...

Page 7: ...d off the fastener and ready for the next installation cycle For complete safety information see page 4 CAUTIONS To avoid structural and tooI damage be sure there is sufficient clearance for the nose assembly at full stroke Remove excess gap from between the sheets to permit proper fastener installation and prevent jaw damage ALL jaw teeth must engage the pintail to avoid damaging the teeth CAUTIO...

Page 8: ...onnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the tool is in continuous use add a few drops of fluid every 2 3 hours Before connecting an air hose to the tool clear the air lines of dirt and water Check all hoses and couplings for damage and air leaks tighten or replace if necessary Check the tool and nose assembly for damage and air or h...

Page 9: ...ad Figure 2 carefully pry on screws to remove head 9 Pull on lock nut with vise grips to remove the air piston from cylinder Remove the piston Quad ring NOTE Do NOT disassemble the air piston and rod assembly If the locknut loosens apply Loctite 271 05 and tighten to 25 30 ft lbs 10 Remove the bumper from the gland assembly Unscrew the gland assembly with a 1 3 8 socket wrench and extension 11 Rem...

Page 10: ...m disassembly This procedure is applicable to models 2022V 2022LV and ERT9V only it should be used in conjunction with the previous sections General and Head Handle For component identification see Figures 5 6 15 1 Reach through the window of pintail bottle and remove the retaining ring and washer Figure 5 2 Remove the pintail bottle and then disconnect the tube from the tubing connector Figure 15...

Page 11: ... the head Figure 8 4 Assemble the piston Polyseal washer and retaining ring Note the orientation of the Polyseal in Figure 7 5 Assemble the front gland O ring Back up ring Polyseal wiper and gland cap Note the orientation of the wiper and Polyseal in upper part of Figure 7 6 Thread the Piston Assembly Tool P Ns in Figure 7 onto the piston Slide the complete gland assembly and wiper the onto piston...

Page 12: ...le valve into the cylinder 12 Place the ball end of the throttle cable into the end of the throttle arm then slide the throttle arm into the slot on the cylinder Figure 14 13 Snap the lever guard in place and install the pivot screw in the cylinder to retain the throttle arm 14 Models 2022 2022L Push the pintail deflector onto the end cap Model ERT9 Position the adapter and pintail bottle on the e...

Page 13: ...on full forward 6 Disconnect the tool from the air line Lay the tool on its side and remove the fill bottle Top off the fluid in the fill port and install and tighten the bleed plug 7 Connect the air line to the tool and measure the stroke as described in Measuring Tool Stroke If the stroke is less than specified remove the bleed plug and add fluid Re insert the bleed plug and recheck the stroke 8...

Page 14: ... and measure X 2 Cycle and hold the piston back and measure Y Stroke X Y If the stroke is less than 1 026 in 2 61 cm follow the steps at the end of the Fill and Bleed procedure Figure 13 2022 2022V 1 Cycle the piston all the way forward and measure X 2 Cycle and hold the piston back and measure Y Stroke Y X If the stroke is less than 1 026 in 2 61 cm follow the steps at the end of the Fill and Ble...

Page 15: ...shown Detail of sticker locations Note orientation Tighten and torque to 36 66 ft lbs NOTES Cylinder Head Assembly 123778 1 Cylinder Head not sold separately 500864 O ring Throttle Valve Assembly 125472 2 Throttle Valve not sold separately 507396 O ring qty 3 Cylinder Assembly 125733 includes Cylinder not sold separately 505496 Dowel Pin 500782 O ring 125466 Upper Bushing 115503 Lower Bushing Figu...

Page 16: ...is not sold separately It can be purchased as Piston Assembly which includes Piston Polyseal Retaining Ring and Washer Front Gland Assembly includes Front Gland O ring Back up Ring Polyseal Gland Cap and Wiper Seal Note orientation of Wipers and Polyseals NOTES 123775 Front Gland Assembly Figure 15 ...

Page 17: ...Assembly Piston is not sold separately It can be purchased as Piston Assembly which includes Piston Polyseal Retaining Ring and Washer Front Gland Assembly includes Front Gland O ring Back up Ring Polyseal Gland Cap and Wiper Seal Note orientation of Wipers and Polyseals NOTES 123775 Front Gland Assembly Figure 16 ...

Page 18: ... Hydraulic fluid leaks at front of pull piston a Worn or damaged part in front gland Inspect Polyseal O ring and Back up ring Replace if necessary 7 Pull piston will not return a Throttle valve stuck lubricate O rings b Throttle arm cable or trigger binding 8 Air leaks at air cylinder head a Worn or damaged O ring Replace if necessary Kits Accessories KITS Service Kits 2022KIT ERT9KIT Assembly Too...

Page 19: ...mal in service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition ...

Page 20: ... São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 0 1952 290011 Fax 44 0 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 F...