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Arconic Inc. (NYSE: ARNC) creates breakthrough products 

that shape industries. Working in close partnership with 

our customers, we solve complex engineering challenges to 

transform the way we fly, drive, build and power. 

Through the ingenuity of our people and cutting-edge 

advanced manufacturing, we deliver these products at a quality 

and efficiency that ensures customer success and shareholder 

value.

Arconic Fastening Systems and Rings world-wide locations:

AMERICAS

Kingston Operations

1 Corporate Drive

Kingston, NY 12401

800-278-4825

845-331-7300

FAX: 845-334-7333

Carson Operations

900 Watson Center Rd.

Carson, CA 90745

800-421-1459

310-830-8200

FAX: 310-830-1436

Waco Operations

PO Box 8117

8001 Imperial Drive

Waco, TX 76714-8117

800-388-4825

254-776-2000

FAX: 254-751-5259

Tucson Operations

3724 East Columbia

Tucson, AZ 85714

800-234-4825

520-747-9898

FAX: 520-748-2142

Acuña Operations

Hidalgo #120

Parque Industrial Amistad

26220 Acu

ñ

a Coahuila

Mexico

FAX: 525-515-1776

TELEX: 1173530 LUKSME

EUROPE

Telford Operations

Unit C, Stafford Park 7

Telford, Shropshire

England TF3 3BQ

01952-290011

FAX: 0952-290459

Us Operations

BP4 

Clos D’Asseville

95450 Us par Vigny

France

33-1-30-27-9500

FAX: 33-1-34-66-0600

FAR EAST

Melbourne Operations

11508 Centre Road

Clayton, Victoria 

Australia  3168

03-764-5500

Toll Free: 008-335-030

FAX: 03-764-5510

Huck is Forever, For the Long Haul, The 

Future of Fastening Technology, The Future of 

Assembly Technology, The Future of Tooling 

Technology, and Tools of Productivity are 

service marks of Huck International. Huck 

provides technical assistance regarding the use 

and application of Huck fasteners and tooling.

NOTICE: The information contained in this 

publication is only for general guidance 

with regard to properties of the products 

shown and/or the means for selecting such 

products, and is not intended to create any 

warranty, express, implied, or statutory; 

all warranties are contained only in Huck’s 

written quotations, acknowledgments, and/

or purchase orders. It is recommended that 

the user secure specific, up-to-date data and 

information regarding each application and/or 

use of such products.

© 2017 Huck International, Inc.

1 Corporate Drive, Kingston, NY 12401  • Tel: 800-431-3091 • Fax: 845-334-7333 

Summary of Contents for EPS4 series

Page 1: ...al EPS4 series Ebbert Power Source Safety Instructions 3 Description 4 Specifications 4 Principle of Operation 5 Maintenance 5 Parts List 6 Components Drawings 7 10 Power Booster Service 11 Power Booster Drawing and Parts Lists 12 Air Bleeding the Power Unit 13 Troubleshooting 14 Kits and Accessories 14 ...

Page 2: ...2 EPS4 series Ebbert Power Source HK1036 ...

Page 3: ...ibility of forcible ejection of pintails or spent mandrels from front of tool 17 If there is a pinch point between trigger and work piece use remote trigger Remote triggers are available for all tooling 18 Unsuitable postures may not allow counteracting of normal expected movement of tool 19 Do not abuse tool by dropping or using it as a hammer Never use hydraulic or air lines as a handle or to be...

Page 4: ...0 mm I D minimum HYDRAULIC FLUID HYDREX AW 68 This manual contains operating and service procedures for the Power Source models EPS4 series Pay close attention to ALL recommended service procedures in this manual Specific instructions for each tool are given under that tool model number heading While they may appear to be similar each tool contains parts that are not used on other models and remov...

Page 5: ...ing the air pressure to return the air hydraulic pistons to the full back position When using the single port unit EPS4 increase the air pressure to 90 PSI 6 20 BAR which will yield approximately 4 410 PSI 304 07 BAR hydraulic pressure Figure 1 See Figures 2 2A and 2B Huck recommends conducting periodic inspections on the Air Filter Regulator and the Oil Cup Reservoirs Check the Air Filter Regulat...

Page 6: ...2 00 ft 2 00 ft 22 507675 Green Hose 5 32 Dia 2 17 ft 2 17 ft 2 17 ft 23 508061 1 4 NPTF Female Tee 1 1 1 24 507726 Leveling Guide 4 4 4 25 507714 Hook and Latch Assy 2 2 2 26 300464 1 Foam Cushion Gasket 1 1 1 27 590441 Large Rig Sticker 1 1 1 28 300407 Modif Male Connector 1 1 1 29 500221 Bolt 2 2 2 30 300154 Spacer 2 2 2 31 501059 Locknut 2 2 2 32 600034 Aluminum Nail Rivet 14 14 14 33 507864 L...

Page 7: ...7 EPS4 series Ebbert Power Source HK1036 Assembly Drawing See Figure 2A for Four Way Valve Component Structure See Figures 2B and 2C for Manifold Assembly Component Structures Figure 2 ...

Page 8: ...8 EPS4 series Ebbert Power Source HK1036 Detail F 300499 Four way Valve Assembly Figure 2a Assembly Drawing ...

Page 9: ...9 EPS4 series Ebbert Power Source HK1036 Figure 2b Assembly Drawing Detail G 300500 Manifold Assembly ...

Page 10: ...10 EPS4 series Ebbert Power Source HK1036 Assembly Drawing NOTE HOLES 3 4 5 6 7 WHEN NOT BEING USED MUST BE PLUGGED WITH PIPE PLUG 502378 Figure 2c Detail H 300510 dash Manifold Assembly ...

Page 11: ...event fluid spilling Remove the two nuts and washers Figure 3 Items 19 20 21 that attach the power booster assembly to the power unit enclosure then place a rag under the hydraulic fitting and finish removing hydraulic line Disassembly Figure 3 Remove the five hex head bolts and separate the end castings from the fiberglass air cylinder Inspect the air piston and hydraulic piston for surface irreg...

Page 12: ...0305 Piston 1 8 300352 Piston Support 1 9 300542 Screw 3 I tem P art N o D escription Q ty 10 500781 O ring 3 11 300543 Air Piston 1 12 300300 Cylinder Head 1 13 502972 Washer 8 14 508054 Hex Bolt 2 15 508055 Hex Bolt 6 16 501289 Cap Screw 1 17 507690 Washer 1 18 300312 Seal Housing 1 I tem P art N o D escription Q ty 19 500171 Washer 2 20 500195 Lockwasher 2 21 500217 Hex Nut 2 22 507667 Seal 4 2...

Page 13: ...leed screw of the tool Figure 4 3 Pump the bleed pump until there are no more air bubbles in the reservoir 4 Remove the bleed pump from the tool and replace the bleed screw Air Bleeding the Power Unit WARNING Be sure to disconnect your power tool s air hose from the power unit when air bleeding or filling the unit with hydraulic fluid This will prevent accidental actuation of the power circuit whi...

Page 14: ...as a cushioned handle grip for comfort and safety Filler Bleed Pump P N 300509 A valuable tool for maintaining Ebbert Power Units With it you can fill the hydraulic fluid reservoir and purge the power booster of air This can be accomplished in much less time than manually filling the reservoir or gravity bleeding the system Rivet Tool Bleed Port Hose P N 300458 When used with the Bleed Pump P N 30...

Page 15: ...er items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MERCHANTABILITY OR FITNESS F...

Page 16: ...rations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 FAR EAST Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

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