100
2. Place the two alignment pins into position. Place the
cylinder gasket into position; then place a piston
holder (or suitable substitute) beneath the piston skirt
and square the piston in respect to the crankcase.
CF083
3. Lubricate the inside wall of the cylinder; then using a
ring compressor or the fingers, compress the rings
and slide the cylinder over the piston. Route the cam
chain up through the cylinder cam chain housing;
then remove the piston holder and seat the cylinder
firmly on the crankcase.
CC024D
4. Loosely install the two nuts which secure the cylin-
der to the crankcase.
NOTE: The two cylinder-to-crankcase nuts will be
tightened in step 11.
CC023D
5. Install the coolant hose onto the crankcase union and
tighten the clamp.
C. Cylinder Head
D. Valve Cover
NOTE: Steps 1-5 in the preceding sub-section must
precede this procedure.
6. Place the chain guide into the cylinder.
CF058A
7. Place a new head gasket into position on the cylin-
der. Place the alignment pins and four O-rings (700
only) into position; then place the head assembly into
position on the cylinder.
CC020D
CF057A
CAUTION
The cylinder should slide on easily. Do not force the cyl-
inder or damage to the piston, rings, cylinder, or crank-
shaft assembly may occur.
CAUTION
Care should be taken that the bottom of the chain guide
is secured in the crankcase boss.
